Sterling 6017 series installation manual Models Covered, Standard Features

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1-3 Models Covered

This manual lists installation, operation, and maintenance instructions for the 6017 Series hot oil large temperature control unit.

Model numbers are listed on the serial tag. A model number followed by -Qindicates a specially constructed unit, and not all information in this manual may apply. Make sure that you know the model number, serial number, and operating voltage of your unit if you contact Sterling, Inc.

1-4 Standard Features

•M2B microprocessor controller with fuzzy logic; includes diagnostic features with indicator and warning status lights

•Non-fused lockable rotary disconnect

•Dual stage immersion heater with IEC contactors

•550°F (288ºC) maximum operating temperature

•Branch fusing

•System status graphic display

•Pressure switch for low pump pressure shut-down

•NEMA 12 electrical enclosure

•UL listed subpanel

•To Process pressure gauge

•Independent safety thermostat

•Y strainer on From Process line

•A packed positive displacement pumps capable of reversing to evacuate the process

•Easily removable panels for quick access to internal components

•Audible alarm

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Electrical Panel and System Components Air PurgeReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerStatus Indicators Display IndicatorsIdentifying M2B Controller Panel Components Screen DisplaysAlarm Indicators Using M2B Controller Keys Motor Fail IndicatorSET Point Key UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Mode Select Pump StartPump Stop Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Auto Mode Indicator LightPump Overload Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department