Sterling 6017 series installation manual Introduction, Necessary Documents

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General Information

 

 

1-1 Introduction

Your Sterling/Sterlco 6017 Series hot oil temperature control unit circulates thermal transfer-type oil through your process and to precisely, automatically, and reliably maintain it at a temperature you can select. The operating range of your temperature control unit is from 100°F to 550°F (38°C to 288°C). The unit is best suited for use with SterlTherm™ Heat Transfer Fluid. A recommended list of commercially available heat transfer fluids can be obtained through Sterling Customer Service.

Rapid recirculation of the fluid provides a close and uniform temperature relationship between the TO PROCESS and FROM PROCESS lines. This does, of course, depend on the configuration of your process, and any restrictions within the mold.

This recirculation, combined with the immersion heater and optional cooling capability, gives fast and accurate response to bring the fluid up to temperature, or to changes in the settings when needed.

Performance is assured through matching the unique Sterlco controllers to the Sterlco high temperature system. The two systems are fully integrated to achieve accurate control.

1-2 Necessary Documents

The following documents are necessary for the safe installation, operation, and maintenance of your Sterling/Sterlco 6017 Series hot oil large temperature control unit. You can obtain additional copies from Sterling, Inc. Make sure that appropriate personnel are familiar with these documents:

;This manual.

;The electrical schematic and connection diagram in the control enclosure.

;The manuals for accessories and options you’ve selected.

;The customer parts list in the control enclosure.

6017 Series Hot Oil Large Temperature Control Units

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Contents $30.00 Series Large Hot Oil Temperature Control UnitsSeries Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Necessary Documents IntroductionModels Covered Standard FeaturesAvailable Options Feature DescriptionsImmersion Heaters Pump Heater TankFul-Flo Valve Connection Lines CoolingOptional Electrical System Controls Air Purge Electrical Panel and System ComponentsSafety Thermostat Pressure SwitchReservoir Tank Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Event of Shipping Damages Unpacking and InspectionIf the Shipment is Not Correct If the Shipment is Not CompleteReturns Installation Location Considerations Installation RequirementsWork Rules Connecting Piping Customer is responsible for conversions to metric standards Piping Considerations for Mobile InstallationsConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Starting the Unit Startup PreparationsUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Returning Fluid to the Tank Shutting Down the UnitSeries Hot Oil Large Temperature Control Units Microprocessor Controller Using Controls and IndicatorsScreen Displays Status IndicatorsDisplay Indicators Identifying M2B Controller Panel ComponentsAlarm Indicators UP Arrow Key Using M2B Controller KeysMotor Fail Indicator SET Point KeyEnter Key Index Key Alarm HI Alarm Key Alarm LO Alarm KeyDisplay Key Identifying Control Panel SwitchesDigital Flow Screen Vent Cycle Start optional Mode SelectPump Start Pump StopAlarm Silence Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsLow Pressure Indicator Light Fault Indicator LightsAuto Mode Indicator Light Pump Overload Indicator LightLow Level Indicator Light High Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Daily Checks Periodic ChecksMaking Monthly Checks Making Quarterly Checks Routine ServicingMaking Six-Month Checks Servicing the Unit Every Three Months Servicing the Unit Monthly or Every 500 HoursMotor Lubrication Procedure Pumps and Seals Corrective MaintenanceSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Parts Department Technical Assistance