Sterling 6017 series installation manual Corrective Maintenance, Pumps and Seals

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6-3 Draining the Unit for Storage

You should thoroughly flush and drain the 6017 unit if you need to take it out of service for a long time, or if you expect it to become exposed to freezing temperatures. Sterling, Inc. recommends SterlFlush™ flushing fluid or equivalent for flushing your 6017 unit; follow unit flushing instructions that comes with SterlFlush™ flushing fluid.

Drain plugs are provided at the base of the heater tank, reservoir tank, and on the pump. You should also remove, drain, and reinstall the heat exchanger tube bundle before storage.

6-4 Corrective Maintenance

Pumps and Seals

Each 6017 unit is completely tested and calibrated before leaving the factory. The unit is then cooled, drained, and packed for shipment.

If the unit stands idle for a long time before being installed in your factory, gaskets can dry out and possibly leak when you start the unit. In most cases, these gaskets soon swell and form a tight seal. If not, you may need to tighten the bolts to stop the leak.

Similarly, rough handling in shipping may sometimes cause minor leaks upon startup; you may need to re-tighten bolts or fittings to stop the leak.

You should expect to periodically adjust the packing or replace the pump seal. If the pump is properly lubricated and used at moderate temperatures, the seal should last several years. The following section describes the proper procedures for replacing the seal Periodic replacement of the pump drive V-belt is also to be expected.

Note: If the pump motor wiring is disconnected for removal from the unit, you must check the actual direction of rotation when the motor is rewired to the unit.

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6017 Series Hot Oil Large Temperature Control Units

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Contents Series Large Hot Oil Temperature Control Units $30.00Series Hot Oil Large Temperature Control Units Safety Considerations Table of Contents Startup Preparations Charts and Figures Introduction Necessary DocumentsStandard Features Models CoveredImmersion Heaters Feature DescriptionsAvailable Options Ful-Flo Valve Heater TankPump Optional CoolingConnection Lines Electrical System Controls Electrical Panel and System Components Air PurgeReservoir Tank Pressure SwitchSafety Thermostat Series Hot Oil Large Temperature Control Units 50 kW 100 kW 150 kW 200 kW 90 gpm 150 gpm 200 gpm Lbs Unpacking and Inspection Event of Shipping DamagesReturns If the Shipment is Not CompleteIf the Shipment is Not Correct Work Rules Installation RequirementsInstallation Location Considerations Connecting Piping Piping Considerations for Mobile Installations Customer is responsible for conversions to metric standardsConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Series Hot Oil Large Temperature Control Units Typical Flow Schematic Custom Process Piping Making Electrical Connections Series Hot Oil Large Temperature Control Units Series Hot Oil Large Temperature Control Units Startup Preparations Starting the UnitUnit START-UP with Autovent Solenoid Series Hot Oil Large Temperature Control Units Shutting Down the Unit Returning Fluid to the TankSeries Hot Oil Large Temperature Control Units Using Controls and Indicators Microprocessor ControllerIdentifying M2B Controller Panel Components Status IndicatorsDisplay Indicators Screen DisplaysAlarm Indicators SET Point Key Using M2B Controller KeysMotor Fail Indicator UP Arrow KeyIndex Key Alarm HI Alarm Key Alarm LO Alarm Key Enter KeyDigital Flow Screen Identifying Control Panel SwitchesDisplay Key Pump Stop Mode SelectPump Start Vent Cycle Start optionalIdentifying System Status Board Indicators Alarm SilenceStatus Indicator Lights Mode Indicator LightsPump Overload Indicator Light Fault Indicator LightsAuto Mode Indicator Light Low Pressure Indicator LightHigh Level Indicator Light Low Level Indicator LightSeries Hot Oil Large Temperature Control Units Making Monthly Checks Periodic ChecksMaking Daily Checks Making Six-Month Checks Routine ServicingMaking Quarterly Checks Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three MonthsMotor Lubrication Procedure Corrective Maintenance Pumps and SealsSeries Hot Oil Large Temperature Control Units Troubleshooting Check the heater output with an Service Notes Service Notes Service Notes Technical Assistance Parts Department