Teledyne operating instructions Gas Connections, Rear Panel of the Model 3000PA

Page 25

Percent Oxygen Analyzer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installation 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-3: Rear Panel of the Model 3000PA

3.3.1 Gas Connections

Before using this instrument, it should be determined if the unit will be used for pressurized service or vacuum service and low pressure applica- tions. Inspect the restrictor kit that came with the unit. The kit consist of two restrictors and a union for 1/4” diameter tubing. Notice that the two 1 3/4” long, 1/4” diameter tubing are restrictors. It has an open end and a closed end with a small circular orifice. The restrictor without the blue sticker is for ;ow pressure and vacuum service. For high pressure (5 to 50 psig) applica- tions, use the restrictor that has a blue sticker on the body.

For pressurized service, use the restrictor without the blue dot and union from the restrictor kit and attach it to the Sample In port. The small circular orifice should face away from the back of the unit (against the direction of gas flow). Use the restrictor without the blue dot sticker in the same manner for low pressure applications (less than 5 psig).

For vacuum service (5-10 in Hg), use the restrictor without the blue dot sticker and union but attach it to the Exhaust Out port. The small circular orifice should face toward the back of the unit (against the direction of gas flow).

Remove the blue sticker from the restrictor before using.

WARNING: Operating the unit without restrictors can cause damage to t the micro-fuel cell.

Teledyne Analytical Instruments

3-3

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Contents Model 3000PA Teledyne Analytical Instruments Model 3000PAPercent Oxygen Analyzer Specific Model Information IiiInstrument Serial Number Includes the following options Installation Model 3000PA Table of Contents IntroductionOperationalTheory OperationPercent Oxygen Analyzer MaintenanceAppendix Combustible GAS Usage Warning Overview Main Features of the AnalyzerTypical Applications Percent Oxygen Analyzer IntroductionIntroduction Model 3000PA Model DesignationsModel 3000PA Front Panel Front Panel Operator InterfaceIntroduction Model 3000PA Rear Panel Equipment Interface Recognizing Difference Between LCDAnalog Outputs Remote Probe RS-232 PortNetwork OptionalMicro-Fuel Cell Sensor Operational Theory IntroductionPercent Oxygen Analyzer Operational Theory Principles of OperationAnatomy of a Micro-Fuel Cell Operational Theory Model 3000PA+ 2H O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsClass A-3 Cell Micro-Fuel Cell ClassClass A-5 Cell Sample System Hydrogen and/or Helium ServiceClass B-1 Cell Class B-3 CellPiping Layout and Flow Diagram for Standard Model Span Zero Sample Electronics and Signal ProcessingBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Unpacking the Analyzer Percent Oxygen Analyzer InstallationMounting the Analyzer Rear Panel Connections Installation Model 3000PARear Panel of the Model 3000PA Gas ConnectionsElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Remote Probe Connector Parameter SettingTesting the System Installing the Micro-Fuel CellAuto Ranging on Percent Oxygen Analyzer OperationOperation Model 3000PA Using the Data Entry and Function ButtonsHierarchy of Functions and Subfunctions System FunctionSetting the Display Password Protection Percent Oxygen Analyzer Operation Setting up an Auto-CalEntering the Password Installing or Changing the Password Logout Version Screen Cell Failure Span FunctionsSpan Cal Auto Mode SpanningManual Mode Spanning Alarms FunctionInstallation AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Operation Model 3000PA Autoranging AnalysisVoltage Signal Current Signal Output V dc Output mA dc Signal OutputAnalyze Function Range Voltage Current mA Cell Replacement Routine MaintenancePercent Oxygen Analyzer Maintenance Storing and Handling Replacement CellsWhen to Replace a Cell Maintenance Model 3000PRemoving the Micro-Fuel Cell IndexRemoving or Installing a Micro-Fuel Cell Cell Warranty System Self Diagnostic Test Fuse ReplacementMajor Internal Components PowerAnalog PreampRear-Panel Screws CleaningSolution TroubleshootingPossible Cause Maintenance Model 3000P Teledyne Analytical Instruments Percent Oxygen Analyzer Appendix Model 3000PA SpecificationsAppendix Model 3000PA Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin