Teledyne 3000PA operating instructions Electrochemical Reactions, + 2H O + 4e → 4OH

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Percent Oxygen Analyzer

Operational Theory 2

 

 

 

 

 

 

 

 

 

the oxygen sensing element—the cathode—with a surface area almost 4 cm2. The cathode has many perforations to ensure sufficient wetting of the upper surface with electrolyte, and it is plated with an inert metal.

The anode structure is below the cathode. It is made of lead and has a proprietary design which is meant to maximize the amount of metal available for chemical reaction.

At the rear of the cell, just below the anode structure, is a flexible membrane designed to accommodate the internal volume changes that occur throughout the life of the cell. This flexibility assures that the sensing mem- brane remains in its proper position, keeping the electrical output constant.

The entire space between the diffusion membrane, above the cathode, and the flexible rear membrane, beneath the anode, is filled with electrolyte. Cathode and anode are submerged in this common pool. They each have a conductor connecting them to one of the external contact rings on the contact plate, which is on the bottom of the cell.

2.2.3 Electrochemical Reactions

The sample gas diffuses through the Teflon membrane. Any oxygen in the sample gas is reduced on the surface of the cathode by the following

HALF REACTION:

O

2

+ 2H O + 4e4OH

(cathode)

 

2

 

(Four electrons combine with one oxygen molecule—in the presence of water from the electrolyte—to produce four hydroxyl ions.)

When the oxygen is reduced at the cathode, lead is simultaneously oxidized at the anode by the following HALF REACTION:

Pb + 2OHPb+2 + H O + 2e

(anode)

2

 

(Two electrons are transferred for each atom of lead that is oxidized. Therefore it takes two of the above anode reactions to balance one cathode reaction and transfer four electrons.)

The electrons released at the surface of the anode flow to the cathode surface when an external electrical path is provided. The current is propor- tional to the amount of oxygen reaching the cathode. It is measured and used to determine the oxygen concentration in the gas mixture.

The overall reaction for the fuel cell is the SUM of the half reactions above, or:

2Pb + O2 2PbO

Teledyne Analytical Instruments

2-3

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Contents Model 3000PA Teledyne Analytical Instruments Model 3000PAIii Percent Oxygen Analyzer Specific Model InformationInstrument Serial Number Includes the following options Operation Model 3000PA Table of Contents IntroductionInstallation OperationalTheoryMaintenance Percent Oxygen AnalyzerAppendix Combustible GAS Usage Warning Percent Oxygen Analyzer Introduction Main Features of the AnalyzerOverview Typical ApplicationsIntroduction Model 3000PA Model DesignationsModel 3000PA Front Panel Front Panel Operator InterfaceIntroduction Model 3000PA Recognizing Difference Between LCD Rear Panel Equipment InterfaceAnalog Outputs Optional RS-232 PortRemote Probe NetworkPrinciples of Operation Operational Theory IntroductionMicro-Fuel Cell Sensor Percent Oxygen Analyzer Operational TheoryAnatomy of a Micro-Fuel Cell Operational Theory Model 3000PA+ 2H O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsMicro-Fuel Cell Class Class A-3 CellClass A-5 Cell Class B-3 Cell Hydrogen and/or Helium ServiceSample System Class B-1 CellPiping Layout and Flow Diagram for Standard Model Span Zero Sample Electronics and Signal ProcessingBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Percent Oxygen Analyzer Installation Unpacking the AnalyzerMounting the Analyzer Rear Panel Connections Installation Model 3000PARear Panel of the Model 3000PA Gas ConnectionsElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Remote Probe Connector Parameter SettingTesting the System Installing the Micro-Fuel CellAuto Ranging on Percent Oxygen Analyzer OperationOperation Model 3000PA Using the Data Entry and Function ButtonsHierarchy of Functions and Subfunctions System FunctionSetting the Display Password Protection Percent Oxygen Analyzer Operation Setting up an Auto-CalEntering the Password Installing or Changing the Password Logout Version Screen Cell Failure Span FunctionsSpan Cal Auto Mode SpanningManual Mode Spanning Alarms FunctionInstallation AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Operation Model 3000PA Autoranging AnalysisSignal Output Voltage Signal Current Signal Output V dc Output mA dcAnalyze Function Range Voltage Current mA Storing and Handling Replacement Cells Routine MaintenanceCell Replacement Percent Oxygen Analyzer MaintenanceWhen to Replace a Cell Maintenance Model 3000PRemoving the Micro-Fuel Cell IndexRemoving or Installing a Micro-Fuel Cell Cell Warranty System Self Diagnostic Test Fuse ReplacementPreamp PowerMajor Internal Components AnalogRear-Panel Screws CleaningTroubleshooting SolutionPossible Cause Maintenance Model 3000P Teledyne Analytical Instruments Percent Oxygen Analyzer Appendix Model 3000PA SpecificationsAppendix Model 3000PA Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin