Teledyne 3000PA operating instructions Installing the Micro-Fuel Cell, Testing the System

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3 Installation

 

 

 

Model 3000PA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3-7: FET Series Resistance

3.4Installing the Micro-Fuel Cell

The Micro-Fuel Cell is not installed in the cell block when the instrument is shipped. It must be installed before the analyzer is placed in service.

Once it is expended, or if the cell is exposed to air for too long, the

Micro-Fuel Cell will need to be replaced. The cell could also require replace- ment if the instrument has been idle for too long.

When the micro-Fuel Cell needs to be installed or replaced, follow the procedures in chapter 5, Maintenance, for removing and installing cells.

3.5Testing the System

Before plugging the instrument into the power source:

Check the integrity and accuracy of the gas connections. Make sure there are no leaks.

Check the integrity and accuracy of the electrical connections. Make sure there are no exposed conductors.

Check that sample pressure is between 3 and 40 psig, according to the requirements of your process.

Power up the system, and test it by performing the following operations:

1.Repeat the Self-Diagnostic Test as described in chapter 4, section 4.3.5.

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Teledyne Analytical Instruments

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Contents Model 3000PA Model 3000PA Teledyne Analytical InstrumentsInstrument Serial Number Includes the following options IiiPercent Oxygen Analyzer Specific Model Information Model 3000PA Table of Contents Introduction InstallationOperationalTheory OperationAppendix MaintenancePercent Oxygen Analyzer Combustible GAS Usage Warning Main Features of the Analyzer OverviewTypical Applications Percent Oxygen Analyzer IntroductionModel Designations Introduction Model 3000PAFront Panel Operator Interface Model 3000PA Front PanelIntroduction Model 3000PA Analog Outputs Recognizing Difference Between LCDRear Panel Equipment Interface RS-232 Port Remote ProbeNetwork OptionalOperational Theory Introduction Micro-Fuel Cell SensorPercent Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3000PA Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H O + 4e → 4OHCalibration Characteristics Effect of PressureClass A-5 Cell Micro-Fuel Cell ClassClass A-3 Cell Hydrogen and/or Helium Service Sample SystemClass B-1 Cell Class B-3 CellPiping Layout and Flow Diagram for Standard Model Electronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Mounting the Analyzer Percent Oxygen Analyzer InstallationUnpacking the Analyzer Installation Model 3000PA Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000PAElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Parameter Setting Remote Probe ConnectorInstalling the Micro-Fuel Cell Testing the SystemPercent Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000PASystem Function Hierarchy of Functions and SubfunctionsSetting the Display Percent Oxygen Analyzer Operation Setting up an Auto-Cal Password ProtectionEntering the Password Installing or Changing the Password Logout Version Screen Span Functions Cell FailureAuto Mode Spanning Span CalAlarms Function Manual Mode SpanningInstallation AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionOperation Model 3000PA Autoranging Analysis Fixed Range AnalysisAnalyze Function Signal OutputVoltage Signal Current Signal Output V dc Output mA dc Range Voltage Current mA Routine Maintenance Cell ReplacementPercent Oxygen Analyzer Maintenance Storing and Handling Replacement CellsMaintenance Model 3000P When to Replace a CellIndex Removing the Micro-Fuel CellRemoving or Installing a Micro-Fuel Cell Cell Warranty Fuse Replacement System Self Diagnostic TestPower Major Internal ComponentsAnalog PreampCleaning Rear-Panel ScrewsPossible Cause TroubleshootingSolution Maintenance Model 3000P Teledyne Analytical Instruments Model 3000PA Specifications Percent Oxygen Analyzer AppendixAppendix Model 3000PA Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin