Teledyne 3000PA operating instructions Maintenance Model 3000P, When to Replace a Cell

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5 Maintenance

Model 3000P

 

 

 

 

 

 

 

 

 

LEAD AND POTASSIUM HYDROXIDE, THAT CAN BE HARMFUL IF TOUCHED, SWALLOWED, OR IN- HALED. AVOID CONTACT WITH ANY FLUID OR POWDER IN OR AROUND THE UNIT. WHAT MAY APPEAR TO BE PLAIN WATER COULD CONTAIN THESE TOXIC SUBSTANCES. IN CASE OF EYE CONTACT, IMMEDIATELY FLUSH EYES WITH WA- TER FOR AT LEAST 15 MINUTES. CALL PHYSICIAN. (SEE APPENDIX, MATERIAL SAFETY DATA SHEET.)

CAUTION: Do not disturb the integrity of the cell package until the cell is to actually be used. If the cell package is punctured and air is permitted to enter, the cell will require a longer time to reach zero after installation.

5.2.2 When to Replace a Cell

When the sensor in the 3000PA begins to fail, the analyzer usually requires more frequent calibration. If the 3000PA analysis readings drift downward uncharacteristically, try recalibration. If recalibration raises the readings temporarily, suspect the cell, but first check for leaks downstream from the cell where gases may be leaking into the system.

You can check the output of the cell itself by going to the System function, selecting More, and pressing Enter. The cell output reading will be on the second line of the display.

Version Self—Test

Cell Output: ### µA

The “good” cell output range depends on the class of cell your ana- lyzer is using. The B-1 cell is standard in the 3000PA, but others can be specified.

Check Specific Model Information in the Front Matter in this manual for the class of cell you purchased. Then check Table 5-1, the

cell index table below, and do the simple calculation. If the resulting value is below the Cell Output reading, replace the cell.

To find out if your cell is too weak:

1.Flow span gas through the analyzer, and allow time to purge.

2.With span gas flowing, read the raw output of the cell from the System function display.

5-2

Teledyne Analytical Instruments

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Contents Model 3000PA Model 3000PA Teledyne Analytical InstrumentsPercent Oxygen Analyzer Specific Model Information IiiInstrument Serial Number Includes the following options Model 3000PA Table of Contents Introduction InstallationOperationalTheory OperationPercent Oxygen Analyzer MaintenanceAppendix Combustible GAS Usage Warning Main Features of the Analyzer OverviewTypical Applications Percent Oxygen Analyzer IntroductionModel Designations Introduction Model 3000PAFront Panel Operator Interface Model 3000PA Front PanelIntroduction Model 3000PA Rear Panel Equipment Interface Recognizing Difference Between LCDAnalog Outputs RS-232 Port Remote ProbeNetwork OptionalOperational Theory Introduction Micro-Fuel Cell SensorPercent Oxygen Analyzer Operational Theory Principles of OperationOperational Theory Model 3000PA Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H O + 4e → 4OHCalibration Characteristics Effect of PressureClass A-3 Cell Micro-Fuel Cell ClassClass A-5 Cell Hydrogen and/or Helium Service Sample SystemClass B-1 Cell Class B-3 CellPiping Layout and Flow Diagram for Standard Model Electronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Unpacking the Analyzer Percent Oxygen Analyzer InstallationMounting the Analyzer Installation Model 3000PA Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000PAElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Parameter Setting Remote Probe ConnectorInstalling the Micro-Fuel Cell Testing the SystemPercent Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000PASystem Function Hierarchy of Functions and SubfunctionsSetting the Display Percent Oxygen Analyzer Operation Setting up an Auto-Cal Password ProtectionEntering the Password Installing or Changing the Password Logout Version Screen Span Functions Cell FailureAuto Mode Spanning Span CalAlarms Function Manual Mode SpanningInstallation AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionOperation Model 3000PA Autoranging Analysis Fixed Range AnalysisVoltage Signal Current Signal Output V dc Output mA dc Signal OutputAnalyze Function Range Voltage Current mA Routine Maintenance Cell ReplacementPercent Oxygen Analyzer Maintenance Storing and Handling Replacement CellsMaintenance Model 3000P When to Replace a CellIndex Removing the Micro-Fuel CellRemoving or Installing a Micro-Fuel Cell Cell Warranty Fuse Replacement System Self Diagnostic TestPower Major Internal ComponentsAnalog PreampCleaning Rear-Panel ScrewsSolution TroubleshootingPossible Cause Maintenance Model 3000P Teledyne Analytical Instruments Model 3000PA Specifications Percent Oxygen Analyzer AppendixAppendix Model 3000PA Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin