Teledyne 3000PA operating instructions Electrical Connections

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3 Installation

Model 3000PA

 

 

 

 

 

 

 

 

 

The unit is manufactured with 1/4 inch tube fittings. Six millimeter adapters are supplied for metric system installations. For a safe connection:

1.Insert the tube into the tube fitting, and finger-tighten the nut until the tubing cannot be rotated freely, by hand, in the fitting. (This may require an additional 1/8 turn beyond finger-tight.)

2.Hold the fitting body steady with a backup wrench, and with another wrench rotate the nut another 1 1/4 turns.

SAMPLE IN: In the standard model, gas connections are made at the SAMPLE IN and EXHAUST OUT connections. Calibration gases must be Tee'd into the Sample inlet with appropriate valves.

Ensure that the gas pressure is reasonably regulated. Pressures between 3 and 40 psig are acceptable as long as the pressure, once established, will keep the front panel flowmeter reading in an acceptable range (0.1 to 2.4 SLPM). Exact figures will depend on your process.

If greater flow is required for improved response time, install a bypass in the sampling system upstream of the analyzer input.

Note: If the unit is for vacuum service, the above numbers apply instead to the vacuum at the EXHAUST OUT connector, de- scribed below, with minus signs before the pressure readings.

EXHAUST OUT: Exhaust connections must be consistent with the hazard level of the constituent gases. Check Local, State, and Federal laws, and ensure that the exhaust stream vents to an appropriately controlled area if required.

Note: If the unit is for vacuum service, see Sample In, above, for gas pressure/flow considerations.

ZERO IN and SPAN IN (Optional): These are additional input ports for span gas and zero gas. There are electrically operated valves inside for automatic switching between sample and calibration gases. These valves are under control of the 3000P Electronics. They can be externally controlled only indirectly through the Remote Cal Inputs, described below.

Pressure, flow, and safety considerations are the same as prescribed for the SAMPLE IN inlet, above.

3.3.2 Electrical Connections

For safe connections, ensure that no uninsulated wire extends outside of the connectors they are attached to. Stripped wire ends must insert com- pletely into terminal blocks. No uninsulated wiring should be able to come in contact with fingers, tools or clothing during normal operation.

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Teledyne Analytical Instruments

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Contents Model 3000PA Model 3000PA Teledyne Analytical InstrumentsInstrument Serial Number Includes the following options IiiPercent Oxygen Analyzer Specific Model Information OperationalTheory Model 3000PA Table of Contents IntroductionInstallation OperationAppendix MaintenancePercent Oxygen Analyzer Combustible GAS Usage Warning Typical Applications Main Features of the AnalyzerOverview Percent Oxygen Analyzer IntroductionModel Designations Introduction Model 3000PAFront Panel Operator Interface Model 3000PA Front PanelIntroduction Model 3000PA Analog Outputs Recognizing Difference Between LCDRear Panel Equipment Interface Network RS-232 PortRemote Probe OptionalPercent Oxygen Analyzer Operational Theory Operational Theory IntroductionMicro-Fuel Cell Sensor Principles of OperationOperational Theory Model 3000PA Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H O + 4e → 4OHCalibration Characteristics Effect of PressureClass A-5 Cell Micro-Fuel Cell ClassClass A-3 Cell Class B-1 Cell Hydrogen and/or Helium ServiceSample System Class B-3 CellPiping Layout and Flow Diagram for Standard Model Electronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Mounting the Analyzer Percent Oxygen Analyzer InstallationUnpacking the Analyzer Installation Model 3000PA Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000PAElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Parameter Setting Remote Probe ConnectorInstalling the Micro-Fuel Cell Testing the SystemPercent Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000PASystem Function Hierarchy of Functions and SubfunctionsSetting the Display Percent Oxygen Analyzer Operation Setting up an Auto-Cal Password ProtectionEntering the Password Installing or Changing the Password Logout Version Screen Span Functions Cell FailureAuto Mode Spanning Span CalAlarms Function Manual Mode SpanningInstallation AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionOperation Model 3000PA Autoranging Analysis Fixed Range AnalysisAnalyze Function Signal OutputVoltage Signal Current Signal Output V dc Output mA dc Range Voltage Current mA Percent Oxygen Analyzer Maintenance Routine MaintenanceCell Replacement Storing and Handling Replacement CellsMaintenance Model 3000P When to Replace a CellIndex Removing the Micro-Fuel CellRemoving or Installing a Micro-Fuel Cell Cell Warranty Fuse Replacement System Self Diagnostic TestAnalog PowerMajor Internal Components PreampCleaning Rear-Panel ScrewsPossible Cause TroubleshootingSolution Maintenance Model 3000P Teledyne Analytical Instruments Model 3000PA Specifications Percent Oxygen Analyzer AppendixAppendix Model 3000PA Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin