Teledyne 3000PA operating instructions Span Functions, Cell Failure

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4 Operation

Model 3000PA

 

 

 

 

 

 

 

 

 

4.4The Span Functions

The analyzer is calibrated using span gas.

NOTE: Zero is not necessary for Percent (%) level measurements.

Additional information on Zero functions is provided in the

Appendix A-6 of this manual.

Although the instrument can be spanned using air, a span gas with a known oxygen concentration in the range of 70–90% of full scale of the range of interest is recommended. Since the oxygen concentration in air is

20.9%, the cell can take longer to recover if the instrument is used for less than 1 % oxygen analysis immediately following calibration in air.

Connect the calibration gases to the analyzer according to the instruc- tions given in Section 3.4.1, Gas Connections, observing all the prescribed precautions.

Shut off the gas pressure before connecting it to the analyzer, and be sure to limit the pressure to 40 psig or less when turning it back on.

Readjust the gas pressure into the analyzer until the flowrate (as read on the analyzer’s SLPM flowmeter) settles between 0.5 and 2.4 SLPM (ap- proximately 1-5 scfh).

If you are using password protection, you will need to enter your

password to gain access to either of these functions. Follow the instructions in section 4.3.3 to enter your password. Once you have gained clearance to proceed, you can enter the Zero or Span function.

4.4.1.Cell Failure

When the sensor in the 3000PA begins to fail, the analyzer will usually require more and more frequent calibration. If the 3000PA analysis readings drift downward uncharacteristically, try recalibration. If recalibration raises the readings temporarily, the cell may be failing.

You can check the output of the cell itself by going to the System function, selecting More, and pressing Enter. The cell output reading will be on the second line of the display.

Version Self—Test

Cell Output: ### µA

The “good” reading depends on the class of cell your analyzer is using.

4-10

Teledyne Analytical Instruments

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Contents Model 3000PA Model 3000PA Teledyne Analytical InstrumentsIii Percent Oxygen Analyzer Specific Model InformationInstrument Serial Number Includes the following options OperationalTheory Model 3000PA Table of Contents IntroductionInstallation OperationMaintenance Percent Oxygen AnalyzerAppendix Combustible GAS Usage Warning Typical Applications Main Features of the AnalyzerOverview Percent Oxygen Analyzer IntroductionModel Designations Introduction Model 3000PAFront Panel Operator Interface Model 3000PA Front PanelIntroduction Model 3000PA Recognizing Difference Between LCD Rear Panel Equipment InterfaceAnalog Outputs Network RS-232 PortRemote Probe OptionalPercent Oxygen Analyzer Operational Theory Operational Theory IntroductionMicro-Fuel Cell Sensor Principles of OperationOperational Theory Model 3000PA Anatomy of a Micro-Fuel CellElectrochemical Reactions + 2H O + 4e → 4OHCalibration Characteristics Effect of PressureMicro-Fuel Cell Class Class A-3 CellClass A-5 Cell Class B-1 Cell Hydrogen and/or Helium ServiceSample System Class B-3 CellPiping Layout and Flow Diagram for Standard Model Electronics and Signal Processing Span Zero SampleBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Percent Oxygen Analyzer Installation Unpacking the AnalyzerMounting the Analyzer Installation Model 3000PA Rear Panel ConnectionsGas Connections Rear Panel of the Model 3000PAElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Parameter Setting Remote Probe ConnectorInstalling the Micro-Fuel Cell Testing the SystemPercent Oxygen Analyzer Operation Auto Ranging onUsing the Data Entry and Function Buttons Operation Model 3000PASystem Function Hierarchy of Functions and SubfunctionsSetting the Display Percent Oxygen Analyzer Operation Setting up an Auto-Cal Password ProtectionEntering the Password Installing or Changing the Password Logout Version Screen Span Functions Cell FailureAuto Mode Spanning Span CalAlarms Function Manual Mode SpanningInstallation AL-1 AL-2 Choose Alarm Setting the Analog Output Ranges Range FunctionOperation Model 3000PA Autoranging Analysis Fixed Range AnalysisSignal Output Voltage Signal Current Signal Output V dc Output mA dcAnalyze Function Range Voltage Current mA Percent Oxygen Analyzer Maintenance Routine MaintenanceCell Replacement Storing and Handling Replacement CellsMaintenance Model 3000P When to Replace a CellIndex Removing the Micro-Fuel CellRemoving or Installing a Micro-Fuel Cell Cell Warranty Fuse Replacement System Self Diagnostic TestAnalog PowerMajor Internal Components PreampCleaning Rear-Panel ScrewsTroubleshooting SolutionPossible Cause Maintenance Model 3000P Teledyne Analytical Instruments Model 3000PA Specifications Percent Oxygen Analyzer AppendixAppendix Model 3000PA Recommended 2-Year Spare Parts List Qty Part Number DescriptionDrawing List 19-inch Relay Rack Panel MountSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin