Teledyne 3000PA Operational Theory Introduction, Micro-Fuel Cell Sensor, Principles of Operation

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Percent Oxygen Analyzer

Operational Theory 2

 

 

 

 

 

 

 

 

 

Operational Theory

2.1Introduction

The analyzer is composed of three subsystems:

1.Micro-Fuel Cell Sensor

2.Sample System

3.Electronic Signal Processing, Display and Control

The sample system is designed to accept the sample gas and transport it through the analyzer without contaminating or altering the sample prior to analysis. The Micro-Fuel Cell is an electrochemical galvanic device that translates the amount of oxygen present in the sample into an electrical current. The electronic signal processing, display and control subsystem simplifies operation of the analyzer and accurately processes the sampled data. The microprocessor controls all signal processing, input/output and display functions for the analyzer.

2.2Micro-Fuel Cell Sensor

2.2.1 Principles of Operation

The oxygen sensor used in the Model 3000P series is a Micro-Fuel Cell designed and manufactured by Analytical Instruments. It is a sealed plastic disposable electrochemical transducer.

The active components of the Micro-Fuel Cell are a cathode, an anode, and the 15% aqueous KOH electrolyte in which they are immersed. The cell converts the energy from a chemical reaction into an electrical current in an external electrical circuit. Its action is similar to that of a battery.

There is, however, an important difference in the operation of a battery as compared to the Micro-Fuel Cell: In the battery, all reactants are stored within the cell, whereas in the Micro-Fuel Cell, one of the reactants (oxygen) comes from outside the device as a constituent of the sample gas being

Teledyne Analytical Instruments

2-1

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Contents Model 3000PA Teledyne Analytical Instruments Model 3000PAPercent Oxygen Analyzer Specific Model Information IiiInstrument Serial Number Includes the following options Installation Model 3000PA Table of Contents IntroductionOperationalTheory OperationPercent Oxygen Analyzer MaintenanceAppendix Combustible GAS Usage Warning Overview Main Features of the AnalyzerTypical Applications Percent Oxygen Analyzer IntroductionIntroduction Model 3000PA Model DesignationsModel 3000PA Front Panel Front Panel Operator InterfaceIntroduction Model 3000PA Rear Panel Equipment Interface Recognizing Difference Between LCDAnalog Outputs Remote Probe RS-232 PortNetwork OptionalMicro-Fuel Cell Sensor Operational Theory IntroductionPercent Oxygen Analyzer Operational Theory Principles of OperationAnatomy of a Micro-Fuel Cell Operational Theory Model 3000PA+ 2H O + 4e → 4OH Electrochemical ReactionsEffect of Pressure Calibration CharacteristicsClass A-3 Cell Micro-Fuel Cell ClassClass A-5 Cell Sample System Hydrogen and/or Helium ServiceClass B-1 Cell Class B-3 CellPiping Layout and Flow Diagram for Standard Model Span Zero Sample Electronics and Signal ProcessingBlock Diagram of the Model 3000P Electronics Operational Theory Model 3000PA Unpacking the Analyzer Percent Oxygen Analyzer InstallationMounting the Analyzer Rear Panel Connections Installation Model 3000PARear Panel of the Model 3000PA Gas ConnectionsElectrical Connections Percent Oxygen Analyzer Installation Teledyne Analytical Instruments Percent Oxygen Analyzer Installation Command Description Remote Probe Connector Parameter SettingTesting the System Installing the Micro-Fuel CellAuto Ranging on Percent Oxygen Analyzer OperationOperation Model 3000PA Using the Data Entry and Function ButtonsHierarchy of Functions and Subfunctions System FunctionSetting the Display Password Protection Percent Oxygen Analyzer Operation Setting up an Auto-CalEntering the Password Installing or Changing the Password Logout Version Screen Cell Failure Span FunctionsSpan Cal Auto Mode SpanningManual Mode Spanning Alarms FunctionInstallation AL-1 AL-2 Choose Alarm Range Function Setting the Analog Output RangesFixed Range Analysis Operation Model 3000PA Autoranging AnalysisVoltage Signal Current Signal Output V dc Output mA dc Signal OutputAnalyze Function Range Voltage Current mA Cell Replacement Routine MaintenancePercent Oxygen Analyzer Maintenance Storing and Handling Replacement CellsWhen to Replace a Cell Maintenance Model 3000PRemoving the Micro-Fuel Cell IndexRemoving or Installing a Micro-Fuel Cell Cell Warranty System Self Diagnostic Test Fuse ReplacementMajor Internal Components PowerAnalog PreampRear-Panel Screws CleaningSolution TroubleshootingPossible Cause Maintenance Model 3000P Teledyne Analytical Instruments Percent Oxygen Analyzer Appendix Model 3000PA SpecificationsAppendix Model 3000PA Qty Part Number Description Recommended 2-Year Spare Parts List19-inch Relay Rack Panel Mount Drawing ListSeries Analyzers Calibration GAS Conversions Zero Cal ZeroSettlingMan ENT To Begin