Lincoln Electric SVM 113-A service manual Figure B.2 Gasoline Engine Controls

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B-5

B-5

OPERATION

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5.GROUND STUD: Provides a connection point for connecting the machine case to earth ground for the safest grounding procedure.

6.20 AMP CIRCUIT BREAKERS (2): Provide sepa- rate overload current protection for the 115 volt and 230 volt receptacles.

7.20 AMP, 230 VOLT RECEPTACLE: Connection point for supplying 230 volt power to operate one electrical device.

8.20 AMP, 115 VOLT DUPLEX RECEPTACLE: Connection point for supplying 115 volt power to operate one or two electrical devices.

9.HOUR METER: Records the engine running time for maintenance purposes.

10.IDLER CONTROL SWITCH: Sets idle speed to FAST IDLE or AUTOMATIC IDLE.

FIGURE B.2 – GASOLINE ENGINE CONTROLS

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2

9

5

4

8

12

11

1

1.FUEL SHUT-OFF VALVE

2.FUEL TANK AND CAP

3.MUFFLER

4.STOP SWITCH/OIL GARD® LIGHT

5.AIR CLEANER

6.IDLER CONTROL SWITCH (NOT SHOWN)

3

7

7.CARBURETOR

8.RECOIL STARTER

9.THROTTLE AND CHOKE CONTROLS

10.FUEL MIXTURE ADJUSTMENT SCREW (NOT SHOWN)

11.OIL DRAIN PLUG

12.OIL FILL/DIPSTICK

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GASOLINE ENGINE CONTROLS

See Figure B.2 for the location of the following fea- tures.

1.FUEL SHUTOFF VALVE: Stops the flow of gasoline from the fuel tank to the carburetor. Should be closed whenever you are finished using the WEL- DANPOWER 125. Must be opened before you start the engine.

2.FUEL TANK AND CAP: Holds 1.6 gallon (6.0 liters) of unleaded gasoline. Contains a 50 micron fuel filter molded at the outlet port.

NOTE: If you use any other alternate fuel tank or supply, be sure to use a recommended in- line fuel filter.

3.MUFFLER: Reduces engine noise output. Does not serve as a spark arrester. See SPARK ARRESTER in the Installation section of this man- ual.

4.ROCKER STOP SWITCH/OIL GARD® LIGHT: Stops the engine by grounding the ignition circuit. Glows red when engine oil level is low.

5.AIR CLEANER: Filters intake air to the carburetor. See ENGINE MAINTENANCE in the Maintenance section of this manual for details about the specif- ic type of air cleaner to use.

6.IDLER CONTROL SWITCH: (Not shown. See item 10, Figure B.1.) Adjusts the running speed of the engine. The switch has two positions, HIGH and AUTO. In HIGH, the engine runs continuously at high idle. In AUTO, the idler control works as follows:

Welding: The engine accelerates to high speed when the electrode touches the work and strikes a welding arc. The engine returns to low idle approximately 12 seconds after welding stops, as long as no auxiliary power is being drawn.

Auxiliary Power: The engine accelerates to high speed when power is drawn at the receptacles for lights or tools. The engine returns to low idle approximately 12 seconds after demand for auxil- iary power stops.

WELDANPOWER 125

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Contents Weldanpowertm California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Weldanpower InstallationLocation and Ventilation Safety PrecautionsStoring PRE-OPERATION Engine Service Welding Cable Connections Electrical Output ConnectionsMachine Grounding Auxiliary Power ReceptaclesPlugs and HAND-HELD Equipment Circuit Breakers Premises WiringThese Devices Without Table of Contents Operation Section General Description Safety Instructions Operation Operating InstructionsWelding Capability Operational Features and ControlsDesign Features Advantages Recommended ApplicationsWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Gasoline Engine Controls Gasoline Engine ControlsBefore Starting the Engine Engine OperationStarting the Engine For Best Engine Starting Stopping the EngineLOW OIL Sensing Welding OperationBREAK-IN Period General InformationTIG Welding To USE the Weldanpower 125 for WELD- INGTable B.2 Electrode Selection Guide To USE the Weldanpower 125 AS AN Auxiliary Power Supply Auxiliary PowerTable B.3 Generator Power Applications Table of Contents Accessories Lincoln Electric Accessories OPTIONS/ACCESSORIESBriggs and Stratton Accessories Table of Contents Maintenance Engine Maintenance Routine and Periodic MaintenanceMaintanence Figure D.3 Clean Finger GuardFigure D.5 SET Spark Plug GAP Table D.2 Engine Maintenance Parts WELDER/GENERATOR MaintenanceFigure D.6 Major Component Locations Table of Contents Theory of Operation Section Idler Board ENGINE, EXCITATION, Rotor and StatorAuxiliary Power Overcurrent Protection Rotor Field Feedback Auxiliary Power Engine Idle ControlFigure E.4 Weld WINDING, Output Rectifier and Choke Weld WINDING, Output Rectifier and ChokeTable of Contents Trouble Shooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock can kill PC Board Troubleshooting ProceduresOutput Problems Troubleshooting GuideOutput Rectifier Troubleshooting & Repair Perform the Engine Throttle Engine Problems Main Stator Winding Test Engine Throttle Adjustment Troubleshooting & Repair Weldanpower Test Description Rotor Voltage TestMaterials Needed Rotor Voltage Test Test ProcedureRotor Resistance Test Rotor Resistance Test Figure F.3 Brushes Retained with Cable TIE Output Rectifier Bridge Test Output Rectifier Bridge Test Main Stator Test Main Stator Test Figure F.6 Main Stator Molex Plug Test Points Rotor Flashing Circuit Test Rotor Flashing Circuit Test WP125 Idler Engine Throttle Adjustment Test Test Procedure Figure F.12 Idle Speed Adjustment Screw Locations Figure F.13 LOW Idle Adjustment NUT on Idler Solenoid TOC Normal Open Circuit Weld Voltage Waveform Scope SettingsHigh Idle no Load Output Control AT Maximum Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 25 VAC Abnormal Open Circuit Weld Voltage Waveform Description Brush Removal and ReplacementFigure F.14 Brushes Retained with Cable TIE ProcedureProcedure Rheostat Removal and Replacement Rheostat Removal and Replacement Field Capacitor Removal and Replacement Field Capacitor Removal and Replacement Field Diode Bridge Removal and Replacement Field Diode Bridge Removal and Replacement Figure F.18 Field Diode Bridge Location Idler Printed Circuit Board Removal Replacement Carefully remove the board Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal and Replacement Troubleshooting & Repair Output Choke Removal and Replacement Output Choke Removal and Replacement Section TOC Instructions STATOR/ROTOR Removal and ReplacementStator Removal Procedure Troubleshooting & Repair Reassembly Procedure Rotor Removal ProcedureFigure F.24 Checking ROTOR-STATOR AIR GAP Feeler Gauge Troubleshooting & Repair WELDER/GENERATOR OUTPUT1 Auxiliary Power Receptacle OUTPUT1Retest After Repair Engine OutputWeldanpower Table of Contents Diagrams Section Wiring Diagram Code 10158 Schematic DiagramsIdler PC Board M17578 Dimension Print Weldanpower Weldanpower M17578-1 M17578 Idler PC BoardDescription M17578 Idler PC Board Bill of MaterialsWeldanpower