Lincoln Electric SVM 113-A service manual Rotor Resistance Test

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F-15

F-15

TROUBLESHOOTING & REPAIR

ROTOR RESISTANCE TEST

WARNING

Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.

If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical trou- bleshooting assistance before you proceed. Call 216-383-2531 or 1-800-833-9353 (WELD).

TEST DESCRIPTION

This test will determine if there is a shorted winding in the rotor or if the rotor is grounded.

MATERIALS NEEDED

Volt/Ohmmeter 1/4” Nut driver

Small slot head screw driver Wiring Diagram

WELDANPOWER 125

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Contents Weldanpowertm California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Weldanpower InstallationStoring Safety PrecautionsLocation and Ventilation PRE-OPERATION Engine Service Welding Cable Connections Electrical Output ConnectionsPlugs and HAND-HELD Equipment Auxiliary Power ReceptaclesMachine Grounding Circuit Breakers Premises WiringThese Devices Without Table of Contents Operation Section Operation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Gasoline Engine Controls Gasoline Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period Welding OperationGeneral Information LOW OIL SensingTIG Welding To USE the Weldanpower 125 for WELD- INGTable B.2 Electrode Selection Guide To USE the Weldanpower 125 AS AN Auxiliary Power Supply Auxiliary PowerTable B.3 Generator Power Applications Table of Contents Accessories Briggs and Stratton Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Table of Contents Maintenance Engine Maintenance Routine and Periodic MaintenanceMaintanence Figure D.3 Clean Finger GuardFigure D.5 SET Spark Plug GAP Table D.2 Engine Maintenance Parts WELDER/GENERATOR MaintenanceFigure D.6 Major Component Locations Table of Contents Theory of Operation Section Idler Board ENGINE, EXCITATION, Rotor and StatorAuxiliary Power Overcurrent Protection Rotor Field Feedback Auxiliary Power Engine Idle ControlFigure E.4 Weld WINDING, Output Rectifier and Choke Weld WINDING, Output Rectifier and ChokeTable of Contents Trouble Shooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock can kill PC Board Troubleshooting ProceduresOutput Problems Troubleshooting GuideOutput Rectifier Troubleshooting & Repair Perform the Engine Throttle Engine Problems Main Stator Winding Test Engine Throttle Adjustment Troubleshooting & Repair Weldanpower Materials Needed Rotor Voltage TestTest Description Rotor Voltage Test Test ProcedureRotor Resistance Test Rotor Resistance Test Figure F.3 Brushes Retained with Cable TIE Output Rectifier Bridge Test Output Rectifier Bridge Test Main Stator Test Main Stator Test Figure F.6 Main Stator Molex Plug Test Points Rotor Flashing Circuit Test Rotor Flashing Circuit Test WP125 Idler Engine Throttle Adjustment Test Test Procedure Figure F.12 Idle Speed Adjustment Screw Locations Figure F.13 LOW Idle Adjustment NUT on Idler Solenoid TOC High Idle no Load Output Control AT Maximum Scope SettingsNormal Open Circuit Weld Voltage Waveform Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded to 125 Amps AT 25 VAC Typical Weld Output WaveformMachine Loaded Abnormal Open Circuit Weld Voltage Waveform Description Brush Removal and ReplacementFigure F.14 Brushes Retained with Cable TIE ProcedureProcedure Rheostat Removal and Replacement Rheostat Removal and Replacement Field Capacitor Removal and Replacement Field Capacitor Removal and Replacement Field Diode Bridge Removal and Replacement Field Diode Bridge Removal and Replacement Figure F.18 Field Diode Bridge Location Idler Printed Circuit Board Removal Replacement Carefully remove the board Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal and Replacement Troubleshooting & Repair Output Choke Removal and Replacement Output Choke Removal and Replacement Section TOC Instructions STATOR/ROTOR Removal and ReplacementStator Removal Procedure Troubleshooting & Repair Reassembly Procedure Rotor Removal ProcedureFigure F.24 Checking ROTOR-STATOR AIR GAP Feeler Gauge Troubleshooting & Repair Retest After Repair Auxiliary Power Receptacle OUTPUT1Engine Output WELDER/GENERATOR OUTPUT1Weldanpower Table of Contents Diagrams Section Wiring Diagram Code 10158 Idler PC Board M17578 DiagramsSchematic Dimension Print Weldanpower Weldanpower M17578-1 M17578 Idler PC BoardDescription M17578 Idler PC Board Bill of MaterialsWeldanpower