Lincoln Electric SVM 113-A service manual M17578 Idler PC Board Bill of Materials, Description

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G-7

G-7

DIAGRAMS

M17578 IDLER PC BOARD BILL OF MATERIALS

Item	Description
C1	CAPACITOR-TAEL,39,10V,10%
C2	CAPACITOR-ALEL,200,12/16V/+75/-10%
C3,C13	CAPACITOR-CEMO,0.1,50V,10%
C5,C12	CAPACITOR-TAEL,18,15V,10%
C6,C14	CAPACITOR-ALEL,68,63V,+50/-20%
C7,C9	CAPACITOR-CEMO,.022,50V,20%
C8	CAPACITOR-CD,.05,600V,+80/-20%
C11	CAPACITOR-PEF,0.47,50V,10%
CR1	RELAY-SPDT,12VDC,155OHMS,AG-CDO
D1,D2,D3,D4,D9	DIODE-AXLDS,3A,600V,1N5406
D5,D10,D11,D13	DIODE-AXLDS,1A,400V
D6,D12	DIODE-AXLDS,1A,400V,FR,1N4936
DZ1	ZENER DIODE-1W,8.2V,5%,1N4738A
DZ2,DZ4	ZENER DIODE-1W,15V,5%,1N4744A
DZ3	ZENER DIODE-5W,10V,5%,1N5347B
J1	CONNECTOR,MOLEX,MINI,PCB,10-PIN
J2	CONNECTOR,MOLEX,MINI,PCB,4-PIN
Q1	TRANSISTOR-NMF,T220,18A,200V,IRF640
Q2	TRANSISTOR-N,T220,1A,300V,TIP48
Q3	TRANSISTOR-N,T226,0.5A,40V,2N4401
Q4	TRANSISTOR-NMF,4PDIP,1A,100V,RFD110
R1	RESISTOR-MF,1/4W,681,1%
R2	RESISTOR-MF,1/4W,221K,1%
R3,R5,R23,
R24,R28	RESISTOR-MF,1/4W,10.0K,1%
R4	RESISTOR-MF,1/4W,31.6K,1%
R6	RESISTOR-MF,1/4W,133K,1%
R7,R20	RESISTOR-MF,1/4W,47.5K,1%
R8,R9	RESISTOR-MF,1/4W,5.11K,1%
R10	RESISTOR-MF,1/4W,3.01K,1%
R11	RESISTOR-WW,5W,0.5,5%,SQ
R12	RESISTOR-MF,1/4W,26.7K,1%
R13	RESISTOR-WW,5W,3.3K,5%,SQ
R14	RESISTOR-MF,1/4W,1.50K,1%
R15	THERMISTOR-PTC,.02-0.47 OHMS,0.90A
R16,R17,R26,R27	RESISTOR-MF,1/4W,150,1%
R18	RESISTOR-MF,1/4W,162,1%
R22	RESISTOR-MF,1/4W,51.1K,1%
R25	RESISTOR-MF,1/4W,22.1K,1%
R29	RESISTOR-MF,1/4W,43.2K,1%
R30	RESISTOR-MF,1/4W,4.75K,1%
TP1	MOV-130VRMS,38J,14MM
X1	IC-COMPARATOR,QUAD,2901N

NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discour- ages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in dam- age to the machine.

WELDANPOWER 125

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Contents Weldanpowertm California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Weldanpower InstallationSafety Precautions Location and VentilationStoring PRE-OPERATION Engine Service Welding Cable Connections Electrical Output ConnectionsAuxiliary Power Receptacles Machine GroundingPlugs and HAND-HELD Equipment Circuit Breakers Premises WiringThese Devices Without Table of Contents Operation Section Operation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Gasoline Engine Controls Gasoline Engine ControlsEngine Operation Before Starting the EngineStarting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period Welding OperationGeneral Information LOW OIL SensingTIG Welding To USE the Weldanpower 125 for WELD- INGTable B.2 Electrode Selection Guide To USE the Weldanpower 125 AS AN Auxiliary Power Supply Auxiliary PowerTable B.3 Generator Power Applications Table of Contents Accessories OPTIONS/ACCESSORIES Lincoln Electric AccessoriesBriggs and Stratton Accessories Table of Contents Maintenance Engine Maintenance Routine and Periodic MaintenanceMaintanence Figure D.3 Clean Finger GuardFigure D.5 SET Spark Plug GAP Table D.2 Engine Maintenance Parts WELDER/GENERATOR MaintenanceFigure D.6 Major Component Locations Table of Contents Theory of Operation Section Idler Board ENGINE, EXCITATION, Rotor and StatorAuxiliary Power Overcurrent Protection Rotor Field Feedback Auxiliary Power Engine Idle ControlFigure E.4 Weld WINDING, Output Rectifier and Choke Weld WINDING, Output Rectifier and ChokeTable of Contents Trouble Shooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock can kill PC Board Troubleshooting ProceduresOutput Problems Troubleshooting GuideOutput Rectifier Troubleshooting & Repair Perform the Engine Throttle Engine Problems Main Stator Winding Test Engine Throttle Adjustment Troubleshooting & Repair Weldanpower Rotor Voltage Test Test DescriptionMaterials Needed Rotor Voltage Test Test ProcedureRotor Resistance Test Rotor Resistance Test Figure F.3 Brushes Retained with Cable TIE Output Rectifier Bridge Test Output Rectifier Bridge Test Main Stator Test Main Stator Test Figure F.6 Main Stator Molex Plug Test Points Rotor Flashing Circuit Test Rotor Flashing Circuit Test WP125 Idler Engine Throttle Adjustment Test Test Procedure Figure F.12 Idle Speed Adjustment Screw Locations Figure F.13 LOW Idle Adjustment NUT on Idler Solenoid TOC Scope Settings Normal Open Circuit Weld Voltage WaveformHigh Idle no Load Output Control AT Maximum Normal Open Circuit Voltage Waveform 115 VAC Supply Typical Weld Output Waveform Machine LoadedMachine Loaded to 125 Amps AT 25 VAC Abnormal Open Circuit Weld Voltage Waveform Description Brush Removal and ReplacementFigure F.14 Brushes Retained with Cable TIE ProcedureProcedure Rheostat Removal and Replacement Rheostat Removal and Replacement Field Capacitor Removal and Replacement Field Capacitor Removal and Replacement Field Diode Bridge Removal and Replacement Field Diode Bridge Removal and Replacement Figure F.18 Field Diode Bridge Location Idler Printed Circuit Board Removal Replacement Carefully remove the board Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal and Replacement Troubleshooting & Repair Output Choke Removal and Replacement Output Choke Removal and Replacement Section TOC Instructions STATOR/ROTOR Removal and ReplacementStator Removal Procedure Troubleshooting & Repair Reassembly Procedure Rotor Removal ProcedureFigure F.24 Checking ROTOR-STATOR AIR GAP Feeler Gauge Troubleshooting & Repair Retest After Repair Auxiliary Power Receptacle OUTPUT1Engine Output WELDER/GENERATOR OUTPUT1Weldanpower Table of Contents Diagrams Section Wiring Diagram Code 10158 Diagrams SchematicIdler PC Board M17578 Dimension Print Weldanpower Weldanpower M17578-1 M17578 Idler PC BoardDescription M17578 Idler PC Board Bill of MaterialsWeldanpower