Lincoln Electric SVM 113-A service manual Figure D.5 SET Spark Plug GAP

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D-4

D-4

MAINTENANCE

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CLEAN OR REPLACE SPARK PLUG: Clean or replace the spark plug after every 100 hours of opera- tion or every season, whichever comes first. Do not blast the spark plug clean with an abrasive cleaning device. Clean the plug by scraping it or by using a wire brush. Wash the plug with a commercial solvent. After cleaning or when installing a new spark plug, set the terminal gap to .030 inch (.76 mm) with a feeler gauge. See Figure D.5.

REMOVE COMBUSTION DEPOSITS: After every 100 hours of properly, remove the engine cylinder head. Scrape and wire brush the combustion deposits from the cylinder, cylinder head, top of the piston, and around the valves. Refit the gasket (replace it if dam- aged) and reassemble the cylinder head and block. Turn down the screws finger tight. Torque the screws in a staggered sequence to 165 inch-pounds (19 N·m).

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FIGURE D.5 - SET SPARK PLUG GAP

2

1

1.SPARK PLUG (RESISTOR, PART NO. 491055)

2.FEELER GAUGE (.030 INCH, 76mm)

TABLE D.1

ENGINE MAINTENANCE SCHEDULE

Maintenance

Every 8 Hours

25 Hours

50 Hours

100 Hours

 

Operation

or Daily

or Yearly

or Yearly

or Yearly

 

 

 

 

 

 

 

Check Oil Level

 

 

 

 

 

 

 

 

 

 

Change Oil

 

 

● Note 1

 

 

 

 

 

 

 

 

Clean Finger Guard

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

 

 

 

Service Foam Pre-Cleaner

 

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

 

 

Service Air Cleaner Cartridge

 

 

 

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

Clean Cooling System

 

 

 

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

Clean or Replace Spark Plug

 

 

 

 

 

 

 

 

 

 

Clean Fuel Filter

 

 

 

 

 

 

 

 

 

 

Remove Combustion Deposits

 

 

 

 

 

 

 

 

 

 

Change oil after first 5 hours, then after every 50 hours or once a year.

Note 1: Change oil every 25 hours when operating under heavy load in high ambient temperatures.

Note 2: Clean more often under dusty conditions or when airborne debris is present.

WELDANPOWER 125

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Contents Weldanpowertm Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications WeldanpowerStoring Safety PrecautionsLocation and Ventilation PRE-OPERATION Engine Service Electrical Output Connections Welding Cable ConnectionsPlugs and HAND-HELD Equipment Auxiliary Power ReceptaclesMachine Grounding Premises Wiring Circuit BreakersThese Devices Without Table of Contents Operation Section Safety Instructions OperationOperating Instructions General DescriptionOperational Features and Controls Design Features AdvantagesRecommended Applications Welding CapabilityControls and Settings WELDER/GENERATOR ControlsGasoline Engine Controls Figure B.2 Gasoline Engine ControlsStarting the Engine Engine OperationBefore Starting the Engine Stopping the Engine For Best Engine StartingWelding Operation BREAK-IN PeriodGeneral Information LOW OIL SensingTo USE the Weldanpower 125 for WELD- ING TIG WeldingTable B.2 Electrode Selection Guide Auxiliary Power To USE the Weldanpower 125 AS AN Auxiliary Power SupplyTable B.3 Generator Power Applications Table of Contents Accessories Briggs and Stratton Accessories OPTIONS/ACCESSORIESLincoln Electric Accessories Table of Contents Maintenance Routine and Periodic Maintenance Engine MaintenanceFigure D.3 Clean Finger Guard MaintanenceFigure D.5 SET Spark Plug GAP WELDER/GENERATOR Maintenance Table D.2 Engine Maintenance PartsFigure D.6 Major Component Locations Table of Contents Theory of Operation Section ENGINE, EXCITATION, Rotor and Stator Idler BoardRotor Field Feedback Auxiliary Power Engine Idle Control Auxiliary Power Overcurrent ProtectionWeld WINDING, Output Rectifier and Choke Figure E.4 Weld WINDING, Output Rectifier and ChokeTable of Contents Trouble Shooting & Repair Section Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Electric Shock can killTroubleshooting Guide Output ProblemsOutput Rectifier Troubleshooting & Repair Perform the Engine Throttle Engine Problems Main Stator Winding Test Engine Throttle Adjustment Troubleshooting & Repair Weldanpower Materials Needed Rotor Voltage TestTest Description Test Procedure Rotor Voltage TestRotor Resistance Test Rotor Resistance Test Figure F.3 Brushes Retained with Cable TIE Output Rectifier Bridge Test Output Rectifier Bridge Test Main Stator Test Main Stator Test Figure F.6 Main Stator Molex Plug Test Points Rotor Flashing Circuit Test Rotor Flashing Circuit Test WP125 Idler Engine Throttle Adjustment Test Test Procedure Figure F.12 Idle Speed Adjustment Screw Locations Figure F.13 LOW Idle Adjustment NUT on Idler Solenoid TOC High Idle no Load Output Control AT Maximum Scope SettingsNormal Open Circuit Weld Voltage Waveform Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded to 125 Amps AT 25 VAC Typical Weld Output WaveformMachine Loaded Abnormal Open Circuit Weld Voltage Waveform Brush Removal and Replacement DescriptionProcedure Figure F.14 Brushes Retained with Cable TIEProcedure Rheostat Removal and Replacement Rheostat Removal and Replacement Field Capacitor Removal and Replacement Field Capacitor Removal and Replacement Field Diode Bridge Removal and Replacement Field Diode Bridge Removal and Replacement Figure F.18 Field Diode Bridge Location Idler Printed Circuit Board Removal Replacement Carefully remove the board Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal and Replacement Troubleshooting & Repair Output Choke Removal and Replacement Output Choke Removal and Replacement Section TOC STATOR/ROTOR Removal and Replacement InstructionsStator Removal Procedure Troubleshooting & Repair Rotor Removal Procedure Reassembly ProcedureFigure F.24 Checking ROTOR-STATOR AIR GAP Feeler Gauge Troubleshooting & Repair Auxiliary Power Receptacle OUTPUT1 Retest After RepairEngine Output WELDER/GENERATOR OUTPUT1Weldanpower Table of Contents Diagrams Section Wiring Diagram Code 10158 Idler PC Board M17578 DiagramsSchematic Dimension Print Weldanpower Weldanpower M17578 Idler PC Board M17578-1M17578 Idler PC Board Bill of Materials DescriptionWeldanpower