Lincoln Electric SVM 113-A service manual Rotor Field Feedback Auxiliary Power Engine Idle Control

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E-3

E-3

OPERATION

FIGURE E.3 – ROTOR FIELD FEEDBACK, AUXILIARY POWER AND ENGINE IDLE CONTROL

 

CHOKE

 

POSITIVE

 

OUTPUT

OUTPUT

TERMINAL

 

RECTIFIER

 

BRIDGE

 

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STATOR

ENGINE

MECHANICAL

 

 

 

 

ROTATION

 

 

 

 

 

ROTOR

ROTOR

 

 

SLIP

 

 

 

RINGS

 

MAGNETO

 

 

 

 

 

 

CAPACITORS

 

STATOR

IDLER

 

 

 

 

SOLENOID

 

 

 

 

IDLER

+

 

 

P.C. BOARD

 

 

115 AND 230 VAC

RHEOSTAT

 

RECEPTACLES

 

 

 

 

 

 

 

FIELD

 

 

 

 

RECTIFIER

 

 

 

 

BRIDGE

 

 

 

IDLE

HOUR

 

 

 

SWITCH

 

 

 

 

METER

 

NEGATIVE OUTPUT TERMINAL

CURRENT

TRANSFORMER

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ROTOR FIELD FEEDBACK,

AUXILIARY POWER AND

ENGINE IDLE CONTROL

The AC voltage developed in the field winding is fed to the full wave rectifier bridge. The DC output of the bridge is filtered by the field capacitor and controlled by the output rheostat. This filtered and controlled feedback voltage is fed to the rotor winding via the brush and slip ring configuration. As the feedback voltage is increased or decreased, the outputs of the weld and auxiliary windings are likewise increased or decreased.

The hour meter is also powered by the field rectifier bridge. When field voltage is present, the hour meter will run.

When full field voltage is applied to the rotor and the engine is running at high speed (3700 RPM), a 230VAC voltage is developed in the stator auxiliary winding. This winding is tapped. Each half of this winding pro- vides 115 VAC to each side of the 115V duplex recep- tacle. The two voltages (115VAC and 230VAC) are

connected to the appropriate receptacles and offer 4500 watts (total) of AC power.

The idler solenoid is mechanically connected to the engine throttle linkage. The field winding provides power for the idler P.C. board and also to the idler solenoid, which brings the engine to a low idle state. When output current, either weld or auxiliary, is sensed by the current transformer, the P.C. board deactivates the idler solenoid, and the engine returns to high RPM.

AUXILIARY POWER OVERCURRENT PROTECTION

The 4500 watt auxiliary power winding and circuitry is protected from an overload condition by two 20 amp circuit breakers. The circuit breakers are located below the output receptacles. They can be manually reset.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

WELDANPOWER 125

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Contents Weldanpowertm California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Weldanpower InstallationLocation and Ventilation Safety PrecautionsStoring PRE-OPERATION Engine Service Welding Cable Connections Electrical Output ConnectionsMachine Grounding Auxiliary Power ReceptaclesPlugs and HAND-HELD Equipment Circuit Breakers Premises WiringThese Devices Without Table of Contents Operation Section Operation Safety InstructionsOperating Instructions General DescriptionDesign Features Advantages Operational Features and ControlsRecommended Applications Welding CapabilityWELDER/GENERATOR Controls Controls and SettingsFigure B.2 Gasoline Engine Controls Gasoline Engine ControlsBefore Starting the Engine Engine OperationStarting the Engine For Best Engine Starting Stopping the EngineBREAK-IN Period Welding OperationGeneral Information LOW OIL SensingTIG Welding To USE the Weldanpower 125 for WELD- INGTable B.2 Electrode Selection Guide To USE the Weldanpower 125 AS AN Auxiliary Power Supply Auxiliary PowerTable B.3 Generator Power Applications Table of Contents Accessories Lincoln Electric Accessories OPTIONS/ACCESSORIESBriggs and Stratton Accessories Table of Contents Maintenance Engine Maintenance Routine and Periodic MaintenanceMaintanence Figure D.3 Clean Finger GuardFigure D.5 SET Spark Plug GAP Table D.2 Engine Maintenance Parts WELDER/GENERATOR MaintenanceFigure D.6 Major Component Locations Table of Contents Theory of Operation Section Idler Board ENGINE, EXCITATION, Rotor and StatorAuxiliary Power Overcurrent Protection Rotor Field Feedback Auxiliary Power Engine Idle ControlFigure E.4 Weld WINDING, Output Rectifier and Choke Weld WINDING, Output Rectifier and ChokeTable of Contents Trouble Shooting & Repair Section HOW to USE Troubleshooting Guide Troubleshooting & RepairElectric Shock can kill PC Board Troubleshooting ProceduresOutput Problems Troubleshooting GuideOutput Rectifier Troubleshooting & Repair Perform the Engine Throttle Engine Problems Main Stator Winding Test Engine Throttle Adjustment Troubleshooting & Repair Weldanpower Test Description Rotor Voltage TestMaterials Needed Rotor Voltage Test Test ProcedureRotor Resistance Test Rotor Resistance Test Figure F.3 Brushes Retained with Cable TIE Output Rectifier Bridge Test Output Rectifier Bridge Test Main Stator Test Main Stator Test Figure F.6 Main Stator Molex Plug Test Points Rotor Flashing Circuit Test Rotor Flashing Circuit Test WP125 Idler Engine Throttle Adjustment Test Test Procedure Figure F.12 Idle Speed Adjustment Screw Locations Figure F.13 LOW Idle Adjustment NUT on Idler Solenoid TOC Normal Open Circuit Weld Voltage Waveform Scope SettingsHigh Idle no Load Output Control AT Maximum Normal Open Circuit Voltage Waveform 115 VAC Supply Machine Loaded Typical Weld Output WaveformMachine Loaded to 125 Amps AT 25 VAC Abnormal Open Circuit Weld Voltage Waveform Description Brush Removal and ReplacementFigure F.14 Brushes Retained with Cable TIE ProcedureProcedure Rheostat Removal and Replacement Rheostat Removal and Replacement Field Capacitor Removal and Replacement Field Capacitor Removal and Replacement Field Diode Bridge Removal and Replacement Field Diode Bridge Removal and Replacement Figure F.18 Field Diode Bridge Location Idler Printed Circuit Board Removal Replacement Carefully remove the board Output Rectifier Bridge Removal Replacement Output Rectifier Bridge Removal and Replacement Troubleshooting & Repair Output Choke Removal and Replacement Output Choke Removal and Replacement Section TOC Instructions STATOR/ROTOR Removal and ReplacementStator Removal Procedure Troubleshooting & Repair Reassembly Procedure Rotor Removal ProcedureFigure F.24 Checking ROTOR-STATOR AIR GAP Feeler Gauge Troubleshooting & Repair Retest After Repair Auxiliary Power Receptacle OUTPUT1Engine Output WELDER/GENERATOR OUTPUT1Weldanpower Table of Contents Diagrams Section Wiring Diagram Code 10158 Schematic DiagramsIdler PC Board M17578 Dimension Print Weldanpower Weldanpower M17578-1 M17578 Idler PC BoardDescription M17578 Idler PC Board Bill of MaterialsWeldanpower