Lincoln Electric IM892-C manual Arclink Control Cables, Cable Connections, Pin

Page 10

A-3

INSTALLATION

A-3

 

 

 

ARCLINK CONTROL CABLES

(See Figure A.3)

ArcLink Control Cables are available in two forms:

•K1543-xx series for most indoor or factory installa- tions.

•K2683-xx series for outdoor use or when the equip- ment is frequently moved.

ArcLink/LincNet control cables are special high quality cables for digital communication. The cables are cop- per 5 conductor cable in a SO-type rubber jacket. There is one 20 gauge twisted pair for network com- munications. This pair has an impedance of approxi- mately 120 ohms and a propagation delay per foot of less than 2.1 nanoseconds. There are two 12 gauge conductors that are used to supply 40VDC to the net- work. The fifth wire is 18 gauge and is used as an electrode sense lead.

CABLE CONNECTIONS

There are three circular connectors on the front of the POWER FEED™ 25M.

(See 5-pin, 6-pin and 7-pin- Figure A.1)

Use of non-standard cables may lead to system shut- downs, poor arc starting and wire feeding problems.

The control cables connect the power source to the wire feeder, and the wire feeder to other wire feeders.

Control cables may be connected end to end to extend their length. Use a maximum of 200 ft. (61.0m) of control cable between components.

Figure A.3

POWER SOURCE

WIRE FEEDER

 

E

 

E

D

A

A

D

C

B

C

B

 

Power Source

 

 

Wire Feeder

Pin

 

Function

 

Pin

Function

A

 

ArcLink

 

A

ArcLink

B

 

ArcLink

 

B

ArcLink

C

 

"67" voltage sense

 

C

"67" voltage sense

D

 

40 VDC

 

D

40 VDC

E

 

Common

 

E

Common

 

 

 

 

 

 

 

 

 

FIGURE A.1

 

 

 

 

Function

PIN

Wiring

C

 

B

 

A

Trigger

 

5 pin trigger con-

B

 

 

 

Not used

D

 

A

nector for push-

C

Common

E

only guns.

D

Dual Procedure Selection

 

 

 

 

 

 

E

Common

 

C

 

 

A

77 Remote potentiometer, 5K

D

B

6 pin connector for

B

75 Remote potentiometer, common

 

C

76 Remote potentiometer, wiper

E

 

A

remote control or

D

Switch, On/Off

F

foot/hand amptrol.

E

Switch, common

 

 

 

 

 

 

F

Not used

 

 

 

 

A

Motor -

 

C

 

7 pin connector for

B

Motor +

D

 

B

C

77 Remote potentiometer, 5K

 

push-pull guns

D

76 Remote potentiometer, wiper

 

G

E

A

 

E

Switch, On/Off

 

 

F

 

 

F

Switch, common

 

 

 

 

 

 

 

G

75 Remote potentiometer, common

There is one circular connector on the rear of the POWER FEED™ 25M. Maximum control cable length is 200 ft (61 m).

C

 

B

D

E

A

 

 

FIGURE A.2

Function

PIN

Wiring

5 pin ArcLink con-

A

ArcLink

B

ArcLink

nector.

C

67 Electrode Voltage Sense

 

D

40VDC

 

E

 

Common

 

 

 

 

 

POWER FEED™ 25M

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Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input AmperesHigh Frequency Protection Safety PrecautionsLocation Electric Shock can KillCable Connections Arclink Control CablesPIN Coaxial Weld Cable To installWeld Cable Size Table A.1Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Voltage Direct CurrentOpen Circuit Input VoltageDefinition of Welding Terms Duty CycleRecommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingSmaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlSense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits may be set for LimitsParameter Range Units MSP4 DisplayLow Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionPressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater SwitchStep Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higherRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung
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