OPERATION | ||
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GMAW-STT™
Waveform Control Technology™ maximizes the ability to modify the arc for the perfect weld. When STT™ welding, the parameters to control are:
•Wire Feed Speed - sets the deposition rate.
•Peak Current - controls the arc length.
•Background Current - regulates the bead contour.
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There is no Voltage control when STT™ welding.
220
WFS AMPS
LessMore
Deposition Deposition
VOLTS TRIM
MSP4 OPERATION
WELD MODES
ELECTRODE AND GAS |
| WIRE SIZE | ||||||
| 0.035 | 0.045 | 0.052 | |||||
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STEEL CO2 |
| Ar/CO 2 |
| 110 | 126 |
| 126 | |
STAINLESS |
| He/Ar/CO2 |
| 110 | 126 |
| 126 | |
(with Hot Start) |
| 123 | 124 |
| 124 | |||
STEEL | CO2 |
| Ar/CO 2 |
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STAINLESS |
| He/Ar/CO2 |
| 123 | 124 |
| 124 | |
(SYNERGIC STT) |
| 111 | 117 |
| 120 | |||
STEEL | CO | 2 |
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STEEL | AR/CO2 |
| 112 | 118 |
| 121 | ||
STAINLESS He/Ar/CO2 |
| 127 | 129 |
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STAINLESS Ar/CO 2 |
| 131 | 133 |
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SYNERGIC STT, OPEN ROOT | 113 | 119 |
| 122 | ||||
STEEL | CO | 2 | He/Ar/CO 2 |
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STAINLESS |
| 135 | 137 |
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| WAVEFORM CONTROL TECHNOLOGY |
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| 109 | Steel |
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IR PORT |
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| .035" |
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| SETUP | |||
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| STT |
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WELD MODE |
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| START OPTIONS |
ARC CONTROL |
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| END OPTIONS | |
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| SET |
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| ARC CONTROL |
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EFFECT / RANGE | DESCRIPTION |
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PEAK CURRENT Peak Current acts similar to an arc pinch | ||||||||
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| control. Peak Current sets the arc leng th | |||||
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| and promotes go od fus ion. | Higher peak | ||||
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| current | levels will cause the arc to broaden | ||||
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| momentarily while increasing | arc length. If | ||||
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| set too high, globular transfer may occur. | |||||
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| Setting it too low may cause instability | |||||
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| and wire stubbing. Best | practice is to | ||||
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| adjust for minimum spatter and puddle | |||||
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| agitation. |
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BA CKG | RO UND | Background Current controls the overall |
CURRENT | heat input in t he weld . | |
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TAIL OUT |
| Tail out prov ides addi tio nal po wer |
( STT ll | MOD ES w ithou tt he molt en droplet beco min g | |
ONLY) |
| too large . Increase as necessary to add |
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| heat input without increasing arc length. |
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| Often this results in faster travel speeds. |
Note that as tail out increases, the peak current and/or background current may need to be reduced.
START OPTIONS | |
PREFLOW TIME | FUNCTION |
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0 - 25.0 seconds | Adjusts the time that shielding |
| gas flows after the trigger is |
| pulled and prior to feeding wire. |
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Off, 30 to150 in/min. | speed from the time the trigger |
| is pulled until an arc is estab- |
| lished. |
Start Procedure | The Start Procedure is not |
| commonly used with STT |
| procedures. |
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END OPTIONS |
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PARAMETER |
| FUNCTION |
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RANGE |
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Spot Timer | Adjust the time | weldin g w ill | ||
0 to 120.0 Seconds | conti nue even | if the tr | igg er | |
| is sti | ll pulled . This op | tion | |
| has | no e ffect i | n | |
| Trigg er Mode. |
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Postflow Time: | Adjusts the time that shielding | |||
0 to 25.0 seconds | gas flows after the welding out- | |||
| put turns off. |
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Burnback: 0 to .25 | The | burnba ck | time | is t he |
Seconds | amount of time that the weld | |||
| output continues after the wire | |||
| stops feeding. It prevents the | |||
| wire from sticking in the puddle | |||
| and prepares the end of the | |||
| wire for the next arc start. | |||
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Crater Procedure | Crater is not commonly used | |||
| in STT weld procedures. |