Lincoln Electric IM892-C manual Gmaw-Stt, Weld Modes

Page 37

B-21

OPERATION

B-21

 

 

 

GMAW-STT™

Waveform Control Technology™ maximizes the ability to modify the arc for the perfect weld. When STT™ welding, the parameters to control are:

Wire Feed Speed - sets the deposition rate.

Peak Current - controls the arc length.

Background Current - regulates the bead contour.

Tail-out - provides additional power in the arc.

There is no Voltage control when STT™ welding.

220

WFS AMPS

LessMore

Deposition Deposition

----

VOLTS TRIM

MSP4 OPERATION

WELD MODES

ELECTRODE AND GAS

 

WIRE SIZE

 

0.035

0.045

0.052

 

 

 

 

 

STEEL CO2

 

Ar/CO 2

 

110

126

 

126

STAINLESS

 

He/Ar/CO2

 

110

126

 

126

(with Hot Start)

 

123

124

 

124

STEEL

CO2

 

Ar/CO 2

 

 

STAINLESS

 

He/Ar/CO2

 

123

124

 

124

(SYNERGIC STT)

 

111

117

 

120

STEEL

CO

2

 

 

 

STEEL

AR/CO2

 

112

118

 

121

STAINLESS He/Ar/CO2

 

127

129

 

---

STAINLESS Ar/CO 2

 

131

133

 

---

SYNERGIC STT, OPEN ROOT

113

119

 

122

STEEL

CO

2

He/Ar/CO 2

 

 

STAINLESS

 

135

137

 

---

 

 

 

WAVEFORM CONTROL TECHNOLOGY

 

 

 

 

 

 

109

Steel

 

 

 

IR PORT

 

 

.035"

 

 

 

 

 

 

 

 

SETUP

 

 

 

STT

 

 

 

 

WELD MODE

 

 

 

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

 

 

END OPTIONS

 

 

 

 

SET

 

 

 

 

 

 

 

ARC CONTROL

 

 

 

EFFECT / RANGE

DESCRIPTION

 

 

 

PEAK CURRENT Peak Current acts similar to an arc pinch

 

 

 

control. Peak Current sets the arc leng th

 

 

 

and promotes go od fus ion.

Higher peak

 

 

 

current

levels will cause the arc to broaden

 

 

 

momentarily while increasing

arc length. If

 

 

 

set too high, globular transfer may occur.

 

 

 

Setting it too low may cause instability

 

 

 

and wire stubbing. Best

practice is to

 

 

 

adjust for minimum spatter and puddle

 

 

 

agitation.

 

 

 

 

BA CKG

RO UND

Background Current controls the overall

CURRENT

heat input in t he weld .

 

 

 

TAIL OUT

 

Tail out prov ides addi tio nal po wer

( STT ll

MOD ES w ithou tt he molt en droplet beco min g

ONLY)

 

too large . Increase as necessary to add

 

 

heat input without increasing arc length.

 

 

Often this results in faster travel speeds.

Note that as tail out increases, the peak current and/or background current may need to be reduced.

START OPTIONS

PREFLOW TIME

FUNCTION

 

 

0 - 25.0 seconds

Adjusts the time that shielding

 

gas flows after the trigger is

 

pulled and prior to feeding wire.

RUN-IN WFS:

Run-in sets the wire fee d

Off, 30 to150 in/min.

speed from the time the trigger

 

is pulled until an arc is estab-

 

lished.

Start Procedure

The Start Procedure is not

 

commonly used with STT

 

procedures.

 

 

-

END OPTIONS

 

 

PARAMETER

 

FUNCTION

 

RANGE

 

 

 

 

Spot Timer

Adjust the time

weldin g w ill

0 to 120.0 Seconds

conti nue even

if the tr

igg er

 

is sti

ll pulled . This op

tion

 

has

no e ffect i

n 4-Step

 

Trigg er Mode.

 

 

Postflow Time:

Adjusts the time that shielding

0 to 25.0 seconds

gas flows after the welding out-

 

put turns off.

 

 

Burnback: 0 to .25

The

burnba ck

time

is t he

Seconds

amount of time that the weld

 

output continues after the wire

 

stops feeding. It prevents the

 

wire from sticking in the puddle

 

and prepares the end of the

 

wire for the next arc start.

 

 

Crater Procedure

Crater is not commonly used

 

in STT weld procedures.

POWER FEED™ 25M

Image 37
Contents Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Height Width Depth Weight Gearing WFS Range Wire SizesPower Feed 25M Input Voltage ± 10% Input AmperesLocation Safety PrecautionsHigh Frequency Protection Electric Shock can KillCable Connections Arclink Control CablesPIN Weld Cable Size To installCoaxial Weld Cable Table A.1Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill OFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Open Circuit Direct CurrentVoltage Input VoltageDuty Cycle Definition of Welding TermsRecommended Processes Recommended Power SourcesEquipment Limitations See Figure B.1 Case Front Controls CodeCase Front Controls Code 11456 Status LED ON-OFF SwitchTable B.1 DefinitionSmaw Stick Welding Making a Weld with Waveform Technology Power SourcesSmaw Stick Welding Display Process ModeMSP4 Operation Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw WeldingNon-Synergic Gmaw and Fcaw Welding Display MSP4 OperationFigure B.5 Gmaw MIG Synergic WeldingSynergic CV Voltage Display Gmaw MIG Synergic Welding DisplayARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingWeld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld DisplayFigure B.15 GMAW-STT WeldingWeld Modes GMAW-STTBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17aFigure B.17b Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlParameter Definition Push-Pull Gun Knob Behavior 100 View DiagnosticsSense From Studs Show Test ModesParameter Definition 103 View Software Version Information 107 View Power Source Protocol104 View Hardware Version Information 105 View Welding Software Information504 Mode Select Panel Lock Parameter Definition 503 Memory Button Disable505 Setup Menu Lock 506 Set User Interface Passcode509 UI Master Lockout Parameter Definition 507 UI Clear All MemoriesUser Memories PROCEDURE/MEMORY Panel OPERA- TionParameter Range Units LimitsLimits may be set for MSP4 DisplayLow Limit High LimitParameter Name For Code 11456 and Higher Dual PROCEDURE/MEMORY OperationMemory Set Limits Memory Value 200Description Internal Controls for CodeEscription Internal Controls for Code 11456 and higherLight Switch Cold FEED/GAS Purge SwitchPressure ARM Adjustment Heater SwitchSTEP- Trigger Operation Step Trigger OperationStep Trigger Code 11456 and higherRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Downslope StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Description Possible Adjustments SymptomsOutput Problems Troubleshooting G5585 Wiring Diagram Power Feed 25MDiagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung