Lincoln Electric IM892-C manual ON-OFF Switch, Status LED, Table B.1, Definition

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B-6

OPERATION

B-6

 

 

 

11. ON-OFF SWITCH

The On-Off Switch turns the wire feeder power on and off. It does not control the power to the welding power source.

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.

Do not touch electrically live parts.

When inching with the gun trigger, electrode and drive mechanism are "hot" to work and ground and could remain energized several seconds after the gun trigger is released.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should perform mainte- nance work.

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STATUS LED

(See Table B.1)

STAT US

The status LED indicates system status. Normal operation is a steady green light.

Note: During normal power-up, the LED may flash red and/or green as the equipment performs self tests.

 

TABLE B.1

 

 

LED condition

Definition

Steady green

System okay. The power source and wire feeder are communicating normally.

Blinking green.

Occurs during a reset and indicates the power source is identifying each component in the system. This is

 

normal for up to 15 seconds after power-up, or if the system configuration is changed during operation.

Blinking green, fast

Indicates that one or more pieces of ArcLink equipment are not mapping properly. Check the DIP switch set-

 

ting on the wire feeders.

Blinking green fol-

Non-recoverable system fault. If the power source or wire feeder status LED is flashing any combination of

lowed by blinking

red and green, errors are present in the system. Read the error code before the machine is turned off.

red.

 

 

Error codes are detailed in the Troubleshooting Section E. Individual code digits are flashed in red with a

 

long pause between digits. After each error code the LED will flash green and codes will repeat. There may

 

be more than one error code indicated.

 

To clear the error, turn the power source OFF, and then back ON to reset. See Troubleshooting Section E.

 

 

POWER FEED™ 25M

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Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input AmperesHigh Frequency Protection Safety PrecautionsLocation Electric Shock can KillCable Connections Arclink Control CablesPIN Coaxial Weld Cable To installWeld Cable Size Table A.1Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Voltage Direct CurrentOpen Circuit Input VoltageDefinition of Welding Terms Duty CycleRecommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingSmaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlSense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits may be set for LimitsParameter Range Units MSP4 DisplayLow Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionPressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater SwitchStep Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higherRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung