Lincoln Electric IM892-C manual GMAW-STT Welding, Figure B.15

Page 36

B-20

 

OPERATION

B-20

 

 

 

 

GMAW-STT™ WELDING

 

FIGURE B.15

 

 

 

Surface Tension Transfer, or STT™ welding, is a break-through process offered exclusively by the Lincoln Electric Company. STT™ is a low heat, low spatter process created with Waveform Control Technology™. STT™ is the process of choice for open root welding, welding on thin materials or weld- ing on parts with poor fit-up. Low spatter, even when using 100% CO2 shielding gas, results in cost sav- ings in gas and part clean-up.

Several sets of STT™ weld modes are available.

Modes 110 and 126 provide individual control of peak current, background current and tail-out, and are most often used in robotic applications.

Modes 123 and 124 include Hot Start and give total control of the arc.

Synergic STT™ modes keep the arc characteristics

the same when the wire feed speed is changed.

2

Note: STT™ is available only with specially equipped Power Wave power sources, like the Power Wave 455M/STT.

For best results:

Attach the work sense lead as close as possible to the welding arc.

Use only solid steel, stainless steel or silicon bronze electrodes.

8

3

1

4

6

5

7

1

K2203-1

Power Wave 455M/STT

 

K2230-1

POWER FEED™ 10M, Bench Model

 

K2234-1

POWER FEED™ 10M Dual, Bench Model

2

K2536-1,-2,-3

POWER FEED™ 25M

 

KP1695-xx,

Drive Roll Kit, 2 Roll Feeder

 

KP1507-xx

Drive Roll Kit, 4 Roll Feeder

3

K1543-xx

Digital Control Cable

 

K2683-xx

 

4

K1796-xx, K2593-xx

Coaxial Weld Power Cable, Lug to Lug

5

K910-xx

Ground Clamp

6

K940-xx

Sense Lead Kit

7

See Magnum®

MIG Gun

 

Literature

 

 

 

Deluxe Regulator for Mixed

8

K586-1

Shielding Gases

 

 

Shielding Gas Hose

 

 

 

POWER FEED™ 25M

Image 36
Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Gearing WFS Range Wire Sizes Height Width Depth WeightPower Feed 25M Input Voltage ± 10% Input AmperesSafety Precautions LocationHigh Frequency Protection Electric Shock can KillArclink Control Cables Cable ConnectionsPIN To install Weld Cable SizeCoaxial Weld Cable Table A.1Electrode Polarity Shielding GAS ConnectionBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Direct Current Open CircuitVoltage Input VoltageDefinition of Welding Terms Duty CycleRecommended Power Sources Recommended ProcessesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 ON-OFF Switch Status LEDTable B.1 DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingProcess Mode Smaw Stick Welding DisplayMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesPeak Current Figure B.16 Background Current Figure B.17Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas Control100 View Diagnostics Parameter Definition Push-Pull Gun Knob BehaviorSense From Studs Show Test Modes107 View Power Source Protocol Parameter Definition 103 View Software Version Information104 View Hardware Version Information 105 View Welding Software InformationParameter Definition 503 Memory Button Disable 504 Mode Select Panel Lock505 Setup Menu Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits Parameter Range UnitsLimits may be set for MSP4 DisplayHigh Limit Low LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionCold FEED/GAS Purge Switch Light SwitchPressure ARM Adjustment Heater SwitchStep Trigger Operation STEP- Trigger OperationStep Trigger Code 11456 and higherPreflow RUN-INWeld Upslope BurnbackPostflow Start & Upslope CraterCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinFactory Installed Equipment Wire Type Electrode Size KP KITDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Routine Maintenance Periodic MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung