Lincoln Electric IM892-C manual Peak Current Figure B.16, Background Current Figure B.17, Tailout

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B-22

OPERATION

B-22

 

 

 

Peak

Current

Too Low

Background

Current

Too Low

PEAK CURRENT (Figure B.16)

Peak current controls the arc length, which also affects the shape of the root. When using 100% CO2, the peak current will be higher than when welding with blended shielded gases. A longer arc length is required with CO2 to reduce spatter.

FIGURE B.16

 

Peak

Peak

Current

Current

Optimum

Too High

BACKGROUND CURRENT (Figure B.17)

Background current adjusts the overall heat input into the weld. Changing the background current changes the shape of the back bead. 100% CO2 requires less background current than when welding with blended shielding gases.

FIGURE B.17

Background

Background

Current

Current

Optimum

Too High

TAILOUT

Tailout provides additional heat into the weld without increasing the arc length or the droplet size. Higher tailout values improve wetting and may give faster travel speeds.

POWER FEED™ 25M

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Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input AmperesHigh Frequency Protection Safety PrecautionsLocation Electric Shock can KillPIN Arclink Control CablesCable Connections Coaxial Weld Cable To installWeld Cable Size Table A.1Build UP of Shielding GAS MAY Harm Health or Kill Electrode PolarityShielding GAS Connection Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Voltage Direct CurrentOpen Circuit Input VoltageDefinition of Welding Terms Duty CycleEquipment Limitations Recommended Power SourcesRecommended Processes Case Front Controls Code See Figure B.1Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingMSP4 Operation Process ModeSmaw Stick Welding Display NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesTailout Peak Current Figure B.16Background Current Figure B.17 Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlSense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits may be set for LimitsParameter Range Units MSP4 DisplayParameter Name High LimitLow Limit Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionPressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater SwitchStep Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higherWeld PreflowRUN-IN Postflow UpslopeBurnback Crater & Downslope Start & UpslopeCrater Figure B.22 Start DownslopeDescription Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinDrive Roll Kits Used Factory Installed EquipmentWire Type Electrode Size KP KIT K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Calibration Specification Routine MaintenancePeriodic Maintenance Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung