Lincoln Electric IM892-C manual Water Cooled Guns

Page 71

C-6

ACCESSORIES

C-6

 

 

 

WATER COOLED GUNS

WARNING

ELECTRIC SHOCK can kill.

Turn the input power OFF at the dis- connect switch before working on this equipment.

Do not touch electrically hot parts.

Only qualified personnel should install, use or service this equipment.

------------------------------------------------------------------------

Python Water Cooled Guns

K2212-xx push-pull guns require both the K590-6 water connection kit and the K2339-1 push-pull gun connection kit. The hoses from the water connection kit assemble directly to the push-pull gun bushing as shown below. Secure the conduit from the python gun in the gun bushing by using the thumb screw.

To install the K2339-1 Push-Pull Gun Connection Kit in the POWER FEED™ 25M:

1.Turn power off at the welding power source.

2.Remove the gun from the wire feeder, if attached.

3.Remove the wire spool from the feeder, if present.

4.Loosen the socket head cap screw that holds the connector bar against the gun bushing. Important: Do not attempt to completely remove the socket head cap screw.

5.Remove the outer wire guide, and push the gun bushing out of the wire drive. Because of the preci- sion fit, light tapping may be required to remove the gun bushing.

6.Disconnect the shielding gas hose from the gun bushing, if required.

7.For water cooled guns:

a.Install the hose assembly from K590-6 to the rear of the POWER FEED™ 25M case.

b. Remove the rear panel of the POWER FEED™ 25M. Route the water hoses from the rear of the case in between the inner module and the case. Assemble the rear panel, with the water hoses routed in the bottom cut-out of the panel.

c. Install Adapter, 5/8” L.H. Fitting to the Push-Pull Bushing.

8.Slide the Push-Pull Bushing into the wire drive. Align the thumb screw with one of the threaded holes on the bushing.

9.Insert the conduit from the push-pull gun into the push-pull bushing until the conduit is flush to the inner wire guide. Secure the conduit with the thumb screw.

10.Tighten the socket head cap screw to hold the push-pull bushing tightly to the wire drive.

Power

Conduit

Gas

11.Assemble Adapter Fitting to the front of the push- pull bushing. Attach the electrode cable from gun to the adapter fitting.

12.Use the adapter fittings to attach one of the water hoses to the adapter.

13.Attach the other water hose to the water hose of the of push-pull gun using the Hose Nipple.

14.Connect the control cable from the push-pull gun to the 7 pin circular connector on the front of the POWER FEED™ 25M.

POWER FEED™ 25M

Image 71
Contents Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Input Voltage ± 10% Input Amperes Gearing WFS Range Wire SizesHeight Width Depth Weight Power Feed 25MElectric Shock can Kill Safety PrecautionsLocation High Frequency ProtectionPIN Arclink Control CablesCable Connections Table A.1 To installWeld Cable Size Coaxial Weld CableBuild UP of Shielding GAS MAY Harm Health or Kill Electrode PolarityShielding GAS Connection OFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Input Voltage Direct CurrentOpen Circuit VoltageDuty Cycle Definition of Welding TermsEquipment Limitations Recommended Power SourcesRecommended Processes See Figure B.1 Case Front Controls CodeCase Front Controls Code 11456 Definition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Making a Weld with Waveform Technology Power SourcesMSP4 Operation Process ModeSmaw Stick Welding Display Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw WeldingNon-Synergic Gmaw and Fcaw Welding Display MSP4 OperationFigure B.5 Gmaw MIG Synergic WeldingSynergic CV Voltage Display Gmaw MIG Synergic Welding DisplayARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingWeld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld DisplayFigure B.15 GMAW-STT WeldingWeld Modes GMAW-STTTailout Peak Current Figure B.16Background Current Figure B.17 Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17aFigure B.17b Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightShow Test Modes 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Sense From Studs105 View Welding Software Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 104 View Hardware Version Information506 Set User Interface Passcode Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Parameter Definition 507 UI Clear All MemoriesUser Memories PROCEDURE/MEMORY Panel OPERA- TionMSP4 Display LimitsParameter Range Units Limits may be set forParameter Name High LimitLow Limit For Code 11456 and Higher Dual PROCEDURE/MEMORY OperationMemory Set Limits Memory Value 200Description Internal Controls for CodeEscription Internal Controls for Code 11456 and higherHeater Switch Cold FEED/GAS Purge SwitchLight Switch Pressure ARM AdjustmentCode 11456 and higher Step Trigger OperationSTEP- Trigger Operation Step TriggerWeld PreflowRUN-IN Postflow UpslopeBurnback Crater & Downslope Start & UpslopeCrater Figure B.22 Downslope StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhDrive Roll Kits Used Factory Installed EquipmentWire Type Electrode Size KP KIT K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Calibration Specification Routine MaintenancePeriodic Maintenance Troubleshooting Description Possible Adjustments SymptomsOutput Problems Troubleshooting G5585 Wiring Diagram Power Feed 25MDiagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung