Lincoln Electric IM892-C manual Gmaw MIG Synergic Welding Display, Synergic CV Voltage Display

Page 28

B-12

OPERATION

B-12

 

 

 

GMAW (MIG) Synergic Welding Display

Synergic CV programs feature an ideal voltage best suited for most procedures. Use this voltage as a starting point and adjust if needed for personal prefer- ences.

220

26.4

WFS AMPS

VOLTS TRIM

Less

More

Shorter

Longer

Deposition

Deposition

Arc

Arc

SYNERGIC CV VOLTAGE DISPLAY

When the voltage knob is rotated, the display will show an upper or lower bar indicating if the voltage is above or below the ideal voltage.

• Preset voltage above ideal voltage. (upper bar displayed)

• Preset voltage at ideal voltage. (no bar displayed)

• Preset voltage below ideal voltage. (lower bar displayed)

MSP4 OPERATION

WELDM ODE

TECLE

RODE

 

ADNSAG

 

 

WIR

EI S ZE

 

 

 

.0030

5030.

0. 0 45 0.205

 

 

l eSte

 

 

 

CO2

 

 

 

 

 

 

--

01

02

24

 

 

l eSte

 

 

i

Ar(M

) x

 

94

11

12

25

 

 

niSta

elss

i

Ar(M

) x

 

16

13

14

--

 

t Sni asel

s

 

Ar/ CHe/

 

O2

36

33

34

--

 

mAlu

uni

m4

043

 

Ar

 

--

41 8

17

---

 

mAlu

uni 65m35

 

Ar

 

--

15

57

---

 

 

 

 

 

 

 

WAVEREOTFL CORMT NO

Y GHOLCON

 

 

 

 

 

 

 

 

 

 

01

STE L E

 

 

 

 

 

T RIROP

 

 

 

0.

35"

 

 

 

 

 

 

 

 

2

SETU

P

 

 

 

 

 

 

 

OC VC

 

 

 

 

WEL

DDOM

E

 

 

 

 

 

STARTPO OI T

NS

 

RA RCTCNO

L O

 

 

 

 

 

ENDONOPTI

S

 

 

 

 

 

 

 

TSE

 

 

 

 

 

 

 

 

TSTAR

 

OPT

NIO

 

S

 

 

 

 

 

 

 

 

EFF CE T A/R ENG

 

 

 

 

DESCRIPTI

 

 

ON

 

 

 

fPre

wlo

Teim

 

 

Ajdsu tseth

etim

that

shie ldin

g

 

0. -52

0 scdeno

 

ag s wflo

 

aftr e ht

ert gieg

r is

 

i -

Run

n WFS

:

 

pulle

 

d and

r prio

to feedin g.

 

 

-Run

 

nI

 

sset

eth

eth

wir

edefe

 

 

 

 

Off

0, 0351to

/ini m. n deesp

 

from

it me the trig

ger

 

 

 

 

 

 

islup

dlet nu

ilna

arc

iss-ebat

 

Start

Procrude

e

. dehlis

 

trSta

 

or

Per udce

oc

ontr

ls

 

 

The

 

 

 

 

 

 

 

 

the

WFS

 

l ,o V

tst a

acesp

ified

 

 

 

 

 

mit

e at eh

beg

nni

ni

gf ot eh

 

 

 

 

 

l e w . rdu D

 

gin eth

star

et tim

, the

 

 

 

 

 

ca m i hen i w ll mra

ppu r o

down

 

 

 

 

 

mofr

 

eth

 

Start

 

Prorudce

eot teh

 

 

 

 

 

er p

tse Wel

Pidgn

 

rcroude

 

e.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RA CCNO OTR L

 

 

 

FEEFETCGNA/R

hPinc

DES

 

CRIP TION

-te

I PCN HE EFFT C

ncolort

 

seth arcarcah

01-( 0.o.t 01+ ) 0

si-r

stic nwhe

hs-tr ocr a wel

i.dgn -

 

 

 

 

ENDO

 

PTIOSN

 

 

 

 

 

 

 

 

 

 

 

 

EFF

CE

T A/R

ENG

 

 

 

DESCRIPT

NIO

 

 

 

 

t

Spo

ir eT m

sond

d A

uj hstt mit

e

w e

 

ield

ng

will

 

 

0. 0to21

0 Sec

 

counit

e e

veni t f eh

trigger

 

 

 

 

 

 

 

 

si s it ullp T.llde

 

si h

S-

option

 

 

 

 

 

 

 

has

oneff e

 

4 ncti

 

 

et

 

p

 

 

 

 

 

 

 

 

Trigg

r oe M . ed

 

 

 

 

 

 

 

 

 

 

Pos

ftwlo

Teim

 

Adj

su

ts eth e tim

t ath

 

hs ei dlgni

t-

 

0 .to52

0 csedno s

sag

wflo

 

s afte

reth

wel

i dgn uo

 

 

 

 

 

t upsnrtu

f o.f

 

 

 

 

 

 

 

 

 

 

kcBurabn

:

s

 

The

 

burnba

ck mit

 

e

is

eth

d

 

0 to5.d2noSec

ma uot n f o iet m

ath

t ht lee w

 

 

 

 

 

t uot up

contseuin

 

f arte thei

w re

 

 

 

 

 

spsto

i defe . gn

 

Itrepve st n

the

 

 

 

 

 

i

w re from

t s icki

gn

inlethddup

 

e

 

 

 

 

 

i

andr pr epa

es

the

end

 

of eth

 

 

Crat

r edeProc

r u e

w reof

rethxen

 

r a c star

t.

 

 

 

r Ct ar e

Procrude

 

t neoc

l or

seht

 

 

 

 

 

 

 

WFSdna

 

tlvo

s rfo

acesp

fiei d

 

 

 

 

 

 

etim

at

 

he end

 

f o t eh

 

weld

 

 

 

 

 

 

afte r

therretgig

 

 

isel er

 

ased.

 

 

 

 

 

 

u D i r ng ethar C

ter

tim

 

e,t eh

 

 

 

 

 

 

ca m

i hen i

wpll mra

pu norwod

to

 

 

 

 

 

 

ofr

m

the

Weld cProer ude

 

 

 

 

 

 

 

 

eth

Crat

r e

cProrude

. e

 

 

 

 

 

POWER FEED™ 25M

Image 28
Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Gearing WFS Range Wire Sizes Height Width Depth WeightPower Feed 25M Input Voltage ± 10% Input AmperesSafety Precautions LocationHigh Frequency Protection Electric Shock can KillCable Connections Arclink Control CablesPIN To install Weld Cable SizeCoaxial Weld Cable Table A.1Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Direct Current Open CircuitVoltage Input VoltageDefinition of Welding Terms Duty CycleRecommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 ON-OFF Switch Status LEDTable B.1 DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingSmaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas Control100 View Diagnostics Parameter Definition Push-Pull Gun Knob BehaviorSense From Studs Show Test Modes107 View Power Source Protocol Parameter Definition 103 View Software Version Information104 View Hardware Version Information 105 View Welding Software InformationParameter Definition 503 Memory Button Disable 504 Mode Select Panel Lock505 Setup Menu Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits Parameter Range UnitsLimits may be set for MSP4 DisplayLow Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionCold FEED/GAS Purge Switch Light SwitchPressure ARM Adjustment Heater SwitchStep Trigger Operation STEP- Trigger OperationStep Trigger Code 11456 and higherRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung