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| TROUBLESHOOTING |
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| Observe all Safety Guidelines detailed throughout this manual | ||||
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| PROBLEMS |
| POSSIBLE |
| RECOMMENDED |
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| (SYMPTOMS) |
| CAUSE |
| COURSE OF ACTION |
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| Fault Code |
| Description |
| Possible Adjustments |
| Err 006 | 1. | The wire feeder has not received | 1. | Verify the power source is operat- | ||
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| a recognition command from the |
| ing properly. (Status light steady |
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| power source. |
| green.) |
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| 2. | Check control cable for loose or |
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| broken leads. |
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| 3. See power source Instruction | |
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| Manual. |
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| Err 100 | 1. | The power source has issued a | 1. | Verify the power source is operat- | ||
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| shutdown command. |
| ing properly (Status light steady |
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| green.) |
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| 2. | Check control cable for loose or |
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| broken leads. |
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| 3. See power source Instruction | |
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| Manual. |
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| ArcLink System Error Codes |
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| Err 53 | Voltage sense loss. |
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| Err 81 | Motor overload, long term. | 1. | The wire drive motor has over- | 1. | Check that the electrode slides | |
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| heated. |
| easily through the gun and cable. |
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| 2. | Remove tight bends from the gun |
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| and cable. |
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| 3. | Check that the spindle brake is |
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| not too tight. |
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| 4. | Verify a high quality electrode is |
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| being used. |
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| 5. | Wait for the error to reset and the |
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| motor to cool. (approximately 1 |
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| minute). |
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| Err 82 | Motor overload, short term. | 1. | The wire drive motor current draw | 1. | Check that motor can turn freely | |
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| has exceeded limits, usually |
| when idle arm is open. |
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| because the motor is in a locked | 2. | Verify that the gears are free of |
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| rotor state. |
| debris and dirt. |
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| Err 95 | Spool gun or pull gun motor | 1. | The drive motor in the spool gun | 1. | Check that the wire moves freely | |
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| overload. |
| or |
| through the gun when the gun is |
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| much current. |
| straight. |
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| 2. | Verify the correct size contact tip |
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| is installed in the gun. |
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| Err 263 | No usable weld modes. | 1. | The power source does not have | 1. | See the power source Instruction | |
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| any welding programs loaded. |
| Manual for load welding pro- |
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| grams. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.