Lincoln Electric IM892-C manual Installation of the K590-6 Water Cooling KIT

Page 70

C-5	ACCESSORIES	C-5

INSTALLATION OF THE K590-6 WATER COOLING KIT

WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the dis- connect switch before working on this equipment.

•Do not touch electrically hot parts.

•Only qualified personnel should install, use or service this equipment.

------------------------------------------------------------------------

The K590-6 components are rated up to 70 psi (5 bar) and 158°F (70°C). Use a coolant fluid that is compati- ble with the water cooler and the gun.

Tools required:

•3/8" wrench

•5/16" nut driver

•medium flat bladed screw driver

•cutting tool

1.Turn power off at the welding power source.

2.Remove the screws securing the case to the inner module using a 3/8" wrench.

3.Remove the module from the case by lifting the front of the module approximately .25" (6 mm) and then sliding forward.

4.Use a 5/16" nut driver to remove the screws holding the water cooling cover on the case front of the inner module and on the rear of the case.

5.Install the fitting and hose assembly to the case front. Route the hoses along the bottom of the inner module and out through the cutout of the cover. Slide the module back into the case.

6.Secure the module to the case with the screws. (Shown in Step 2)

7.Install the fitting assembly to the rear of the case.

Aluminum Case	Plastic Case

8.Slide the hose clamps on to the hoses. Trim the hoses to length so that they lay flat on the case bot- tom. Slide the hoses on to the fittings on the case rear and secure with the hose clamps.

POWER FEED™ 25M

Image 70

Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input AmperesHigh Frequency Protection Safety PrecautionsLocation Electric Shock can KillCable Connections Arclink Control CablesPIN Coaxial Weld Cable To installWeld Cable Size Table A.1Shielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Voltage Direct CurrentOpen Circuit Input VoltageDefinition of Welding Terms Duty CycleRecommended Processes Recommended Power SourcesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingSmaw Stick Welding Display Process ModeMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlSense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits may be set for LimitsParameter Range Units MSP4 DisplayLow Limit High LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionPressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater SwitchStep Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higherRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung