Lincoln Electric IM892-C manual Steel and Stainless Synergic GMAW-P Pulsed MIG Welding

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B-14	OPERATION	B-14

	STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING

FIGURE B.8

6

!

3

!

WWARNI ARNI NG NG

	!	A
!	A
		TTEN		T
	VISO
PRECA			DE ION
		UCI
			ON

				3 5	5
			A V	E
			A V
			W
		E	R
	O	W
P

1

2

4

5

	K2368-1	Power Wave® 355M
1	K2202-1	Power Wave® 455M
	K2203-1	Power Wave® 455M/STT
	K2230-1	POWER FEED™ 10M, Bench Model
	K2234-1	POWER FEED™ 10M Dual, Bench Model
	K2536-1,-2,-3	POWER FEED™ 25M
2	KP1696-xx,	Drive Roll Kit, 2 Roll Feeder
	KP1697-xx
	KP1505-xx,	Drive Roll Kit, 4 Roll Feeder
	KP1507-xx
3	K1543-xx, K2683-xx	Digital Control Cable
4	K1796-xx, K2593-xx	Coaxial Weld Power Cable, Lug to Lug
	K910-xx	Ground Clamp
5	See Magnum®	MIG gun
	Literature
		Deluxe Regulator for Mixed
6	K586-1	Shielding Gases
		Shielding Gas Hose

POWER FEED™ 25M

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Contents Power Feed 25M Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Power Feed 25M Gearing WFS Range Wire SizesHeight Width Depth Weight Input Voltage ± 10% Input AmperesHigh Frequency Protection Safety PrecautionsLocation Electric Shock can KillArclink Control Cables Cable ConnectionsPIN Coaxial Weld Cable To installWeld Cable Size Table A.1Electrode Polarity Shielding GAS ConnectionBuild UP of Shielding GAS MAY Harm Health or Kill Changing the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Voltage Direct CurrentOpen Circuit Input VoltageDefinition of Welding Terms Duty CycleRecommended Power Sources Recommended ProcessesEquipment Limitations Case Front Controls Code See Figure B.1Case Front Controls Code 11456 Table B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources Smaw Stick WeldingProcess Mode Smaw Stick Welding DisplayMSP4 Operation NON-SYNERGIC Gmaw and Fcaw Welding Three non-synergic welding modes are availableMSP4 Operation Non-Synergic Gmaw and Fcaw Welding DisplayGmaw MIG Synergic Welding Figure B.5Gmaw MIG Synergic Welding Display Synergic CV Voltage DisplaySteel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Pulse-on-Pulse Welding Figure B.9Aluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display Weld ModesGMAW-STT Welding Figure B.15GMAW-STT Weld ModesPeak Current Figure B.16 Background Current Figure B.17Tailout Gtaw TIG Welding Gtaw Tigwelding Figure B.17a Figure B.17aSET-UP Features Menu Figure B.17b Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentReset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas ControlSense From Studs 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Show Test Modes104 View Hardware Version Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 105 View Welding Software Information505 Setup Menu Lock Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 506 Set User Interface PasscodeParameter Definition 507 UI Clear All Memories 509 UI Master LockoutPROCEDURE/MEMORY Panel OPERA- Tion User MemoriesLimits may be set for LimitsParameter Range Units MSP4 DisplayHigh Limit Low LimitParameter Name Dual PROCEDURE/MEMORY Operation For Code 11456 and HigherMemory Set Limits 200 Memory ValueInternal Controls for Code DescriptionInternal Controls for Code 11456 and higher EscriptionPressure ARM Adjustment Cold FEED/GAS Purge SwitchLight Switch Heater SwitchStep Trigger Step Trigger OperationSTEP- Trigger Operation Code 11456 and higherPreflow RUN-INWeld Upslope BurnbackPostflow Start & Upslope CraterCrater & Downslope Figure B.22 Start DownslopeDescription Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinFactory Installed Equipment Wire Type Electrode Size KP KITDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Routine Maintenance Periodic MaintenanceCalibration Specification Troubleshooting Symptoms Description Possible AdjustmentsOutput Problems Troubleshooting Wiring Diagram Power Feed 25M G5585Diagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung