Lincoln Electric IM892-C manual Table of Contents

Page 7

vi

TABLE OF CONTENTS

 

vi

 

 

 

Page

 

––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––

 

Installation

Section A

 

Technical Specifications

A-1

 

Safety Precautions

A-2

 

Location

A-2

 

High Frequency Protection

A-2

 

Arclink Control Cable

A-3

 

Cable Connections

A-3

 

Weld cable Sizes

A-4

 

Coaxial Weld Cable

A-4

 

Electrode Polarity

A-5

 

Shielding Gas Connection

A-5

 

Changing The Drive Motor Gears

A-6

 

Wire Drive Configuration

A-7

 

Procedure to Install Drive Rolls and Wire Guides

A-7

 

Remote Sense Lead Specification

A-8

 

Loading Spools of Wire

A-8

 

Typical System Configurations

A-9

 

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Operation

Section B

 

Safety Precautions

B-1

 

Graphic Symbols that appear on this Machine or in this Manual

B-1

 

Definition of Welding Terms

B-2

 

General Description

B-2

 

Duty Cycle

B-2

 

Recommended Processes, Equipment Limitations, Recommended Power Sources

B-3

 

Case Front Controls

B-4,B-5

 

On-Off Switch

B-6

 

Making a Weld with Waveform Technology Power Sources

B-7 thru B-24

 

Set-Up Feature Menu for Parameters and Definition

B-25 thru B-32

 

Procedure/Memory Panel Operation

B-33 thru B-35

 

Dual Procedure/Memory Operation

B-36 thru B-38

 

Internal Controls

B-39, B-40

 

Cold Feed / Gas Purge Switch, Light Switch, Heater Switch, Pressure Arm Adjustment ..

B-41

 

2 Step - 4 Step Trigger Operation and Graphics

B-42 thru B-47

 

Rear Controls

B-48

 

Flow Meter

B-49

 

Operation On Lincnet Power Sources

B-49

 

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Accessories

Section C

 

Factory Installed Equipment

C-1

 

Drive Roll Kits used

C-1

 

Common Packages with Accessories Used

C-2 thru C-4

 

Installation of Water Cooling Kit

C-5

 

Water Cooled Guns

C-6

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

 

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Troubleshooting

Section E

 

How to Use Troubleshooting Guide

E-1

 

Error Fault Codes

E-2

 

Troubleshooting Guide

E-3 thru E-4

 

________________________________________________________________________________

 

Wiring Diagrams & Dimension Prints

Section F

 

________________________________________________________________________________

 

Parts Pages

P-534 Series

 

_______________________________________________________________________________

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Contents Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Input Voltage ± 10% Input Amperes Gearing WFS Range Wire SizesHeight Width Depth Weight Power Feed 25MElectric Shock can Kill Safety PrecautionsLocation High Frequency ProtectionCable Connections Arclink Control CablesPIN Table A.1 To installWeld Cable Size Coaxial Weld CableShielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill OFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Input Voltage Direct CurrentOpen Circuit VoltageDuty Cycle Definition of Welding TermsRecommended Processes Recommended Power SourcesEquipment Limitations See Figure B.1 Case Front Controls CodeCase Front Controls Code 11456 Definition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Making a Weld with Waveform Technology Power SourcesSmaw Stick Welding Display Process ModeMSP4 Operation Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw WeldingNon-Synergic Gmaw and Fcaw Welding Display MSP4 OperationFigure B.5 Gmaw MIG Synergic WeldingSynergic CV Voltage Display Gmaw MIG Synergic Welding DisplayARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingWeld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld DisplayFigure B.15 GMAW-STT WeldingWeld Modes GMAW-STTBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17aFigure B.17b Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightShow Test Modes 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Sense From Studs105 View Welding Software Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 104 View Hardware Version Information506 Set User Interface Passcode Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Parameter Definition 507 UI Clear All MemoriesUser Memories PROCEDURE/MEMORY Panel OPERA- TionMSP4 Display LimitsParameter Range Units Limits may be set forLow Limit High LimitParameter Name For Code 11456 and Higher Dual PROCEDURE/MEMORY OperationMemory Set Limits Memory Value 200Description Internal Controls for CodeEscription Internal Controls for Code 11456 and higherHeater Switch Cold FEED/GAS Purge SwitchLight Switch Pressure ARM AdjustmentCode 11456 and higher Step Trigger OperationSTEP- Trigger Operation Step TriggerRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Downslope StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Description Possible Adjustments SymptomsOutput Problems Troubleshooting G5585 Wiring Diagram Power Feed 25MDiagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung
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