Lincoln Electric IM892-C Recommended Processes, Equipment Limitations, Recommended Power Sources

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B-3	OPERATION	B-3

RECOMMENDED PROCESSES

•GMAW (CV, Synergic CV, Pulse, STT™, Power, Pulse on Pulse™, Push-Pull)

•FCAW

•SMAW

•GTAW (Lift Start only)

•Solid wires .025" to 1/16"

•Cored wires .035" to 5/64"

•Cored wires .035" to 3/32" when configured for "extra torque"

EQUIPMENT LIMITATIONS

•Works only on ArcLink® or LincNet Power Wave power sources.

•When operating on LincNet power sources, not all features are available.

•Maximum gun length is 25ft.(7.6m) for push-only systems.

•Maximum gun length is 50ft.(15.2m) for push-pull systems.

•Spool guns do not work with the POWER FEED™ 25M.

•A remote control/foot amptrol and a push-pull gun may not be connected to the POWER FEED™ 25M simultaneously.

•Maximum spool size is 12 in. (305 mm) diameter

•Maximum spool weight is 44 lb (20 kg).

•Maximum control cable length is 200 ft (61 m).

•Other gun bushings are required for welding guns that do not have a Magnum (Tweco #2-#4 compati- ble) back end.

•No more than 2 wire feeders may be connected to one ArcLink power source at a time.

RECOMMENDED POWER SOURCES

•Power Wave® 355M

•Power Wave® 455M

•Power Wave® 455M/STT

•Power Wave® 655/R

POWER FEED™ 25M

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Contents Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Input Voltage ± 10% Input Amperes Gearing WFS Range Wire SizesHeight Width Depth Weight Power Feed 25MElectric Shock can Kill Safety PrecautionsLocation High Frequency ProtectionCable Connections Arclink Control CablesPIN Table A.1 To installWeld Cable Size Coaxial Weld CableShielding GAS Connection Electrode PolarityBuild UP of Shielding GAS MAY Harm Health or Kill OFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Input Voltage Direct CurrentOpen Circuit VoltageDuty Cycle Definition of Welding TermsRecommended Processes Recommended Power SourcesEquipment Limitations See Figure B.1 Case Front Controls CodeCase Front Controls Code 11456 Definition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Making a Weld with Waveform Technology Power SourcesSmaw Stick Welding Display Process ModeMSP4 Operation Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw WeldingNon-Synergic Gmaw and Fcaw Welding Display MSP4 OperationFigure B.5 Gmaw MIG Synergic WeldingSynergic CV Voltage Display Gmaw MIG Synergic Welding DisplayARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingWeld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld DisplayFigure B.15 GMAW-STT WeldingWeld Modes GMAW-STTBackground Current Figure B.17 Peak Current Figure B.16Tailout Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17aFigure B.17b Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightShow Test Modes 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Sense From Studs105 View Welding Software Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 104 View Hardware Version Information506 Set User Interface Passcode Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Parameter Definition 507 UI Clear All MemoriesUser Memories PROCEDURE/MEMORY Panel OPERA- TionMSP4 Display LimitsParameter Range Units Limits may be set forLow Limit High LimitParameter Name For Code 11456 and Higher Dual PROCEDURE/MEMORY OperationMemory Set Limits Memory Value 200Description Internal Controls for CodeEscription Internal Controls for Code 11456 and higherHeater Switch Cold FEED/GAS Purge SwitchLight Switch Pressure ARM AdjustmentCode 11456 and higher Step Trigger OperationSTEP- Trigger Operation Step TriggerRUN-IN PreflowWeld Burnback UpslopePostflow Crater Start & UpslopeCrater & Downslope Figure B.22 Downslope StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhWire Type Electrode Size KP KIT Factory Installed EquipmentDrive Roll Kits Used K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Periodic Maintenance Routine MaintenanceCalibration Specification Troubleshooting Description Possible Adjustments SymptomsOutput Problems Troubleshooting G5585 Wiring Diagram Power Feed 25MDiagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung