Lincoln Electric IM892-C Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display, Weld Modes

Page 35

B-19

 

OPERATION

B-19

 

 

 

 

 

 

 

 

Aluminum Pulse and Pulse-On-Pulse (Synergic) Weld Display

 

 

 

 

 

 

 

 

 

 

 

 

 

220

1.06

WFS AMPS

VOLTS TRIM

Less

More

Shorter

Longer

Deposition

Deposition

Arc

Arc

MSP4 OPERATION

WELD MODES

ELECTRODE AND GAS

WIRE SIZE

0.035

3/64

1/16

 

 

ALUMINUM 4043

Ar

149

72

74

ALUMINUM 4043

Ar

98

99

100

ALUMINUM 5356

Ar

152

76

78

ALUMINUM 5356

Ar

101

102

103

WAVEFORM CONTROL TECHNOLOGY

 

72

Aluminum

 

IR PORT

3/64"

 

 

SETUP

 

4043 Pulse Ar

 

WELD MODE

 

 

START OPTIONS

ARC CONTROL

 

 

END OPTIONS

SET

ARC CONTROL

 

PULSE

DESCRIPTION

FREQUENCY:

 

 

(Low)-10.0 to

For Pulse

modes, A rc Control

(High)+10.0

changes the pulsing frequency.

 

When the frequency changes,

 

the Power Wave system auto-

 

matically

adjusts the back -

 

ground current t o maintain a

 

similar heat input into the weld.

 

Low frequencies give more con-

 

trol over the puddle and high

PULSE-ON-PULSE

frequencies minimize spatter.

For Pulse -On-Pulse modes,

FREQ.MODULATION

Arc controls changes the frequ-

(Low)-10.0 to

ency modulation. The freque-

(High)+10.0

-ncy modulation controls the

 

spacing of the ripples in the

 

weld. Use low values for slow

 

travel speeds and wide welds,

 

and high values for fast travel

 

speeds and narrower welds.

START OPTIONS

 

 

 

PREFLOW TIME

DESCRIPTION

 

 

 

0 - 25.0 seconds

Adjusts the time that shielding

 

gas flows after

the trigger

is

 

pulled and prior to feeding wire.

RUN-IN WFS:

Run-in sets

the wire

feed

Off, 30 to150 in/min.

 

speed from the time the trigger

 

is pulled until an arc is estab-

 

lished.

 

 

 

Start Procedure

The Start Procedure

control s

 

the WFS. Trim a t a specified

 

time at t he beginning

of t he

 

weld. During the start time, the

 

machine will ramp up or down

 

from the Start Procedure to the

 

preset Welding Procedure.

END OPTIONS

 

 

 

 

 

Spot Timer

 

Adjust the time welding will

 

 

0 to 120.0 Seconds

 

continue even if the trigger

 

 

 

 

is still pulled. This option

 

 

 

 

 

has no effect in 4-Step

 

 

 

 

 

Trigger Mode.

 

 

 

 

 

Postflow Time:

 

Adjusts the time that shielding

 

0 to 25.0 seconds

 

gas flows after the welding out-

 

 

 

put turns off.

 

 

 

 

 

Burnback: 0 to .25

 

The

burnback

time

is t he

 

Seconds

amount of time that the weld

 

 

 

output continues after the wire

 

 

 

stops feeding. It prevents the

 

 

 

wire from sticking in the puddle

 

 

 

and

prepares the end

of the

 

 

 

wire for the next arc start.

 

 

Crater Procedure

Crater P rocedure

controls

the

 

 

 

WFS and Trim for a

specified

 

 

 

time

at

the end

of t he wel d

 

 

 

after

the trigger

is

released.

 

 

 

During

the Crater

time,

t he

 

 

 

machine will ramp up or down

 

 

 

from

the Weld Procedure

to

 

 

 

the Crater Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 25M

Image 35
Contents Power Feed 25M Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Input Voltage ± 10% Input Amperes Gearing WFS Range Wire SizesHeight Width Depth Weight Power Feed 25MElectric Shock can Kill Safety PrecautionsLocation High Frequency ProtectionPIN Arclink Control CablesCable Connections Table A.1 To installWeld Cable Size Coaxial Weld CableBuild UP of Shielding GAS MAY Harm Health or Kill Electrode PolarityShielding GAS Connection OFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Input Voltage Direct CurrentOpen Circuit VoltageDuty Cycle Definition of Welding TermsEquipment Limitations Recommended Power SourcesRecommended Processes See Figure B.1 Case Front Controls CodeCase Front Controls Code 11456 Definition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Making a Weld with Waveform Technology Power SourcesMSP4 Operation Process ModeSmaw Stick Welding Display Three non-synergic welding modes are available NON-SYNERGIC Gmaw and Fcaw WeldingNon-Synergic Gmaw and Fcaw Welding Display MSP4 OperationFigure B.5 Gmaw MIG Synergic WeldingSynergic CV Voltage Display Gmaw MIG Synergic Welding DisplayARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingSteel and Stainless Synergic GMAW-P Pulsed MIG Welding 220 Figure B.9 Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingWeld Modes Aluminum Pulse and Pulse-On-Pulse Synergic Weld DisplayFigure B.15 GMAW-STT WeldingWeld Modes GMAW-STTTailout Peak Current Figure B.16Background Current Figure B.17 Gtaw TIG Welding Figure B.17a Gtaw Tigwelding Figure B.17aFigure B.17b Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodTIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable WeightShow Test Modes 100 View DiagnosticsParameter Definition Push-Pull Gun Knob Behavior Sense From Studs105 View Welding Software Information 107 View Power Source ProtocolParameter Definition 103 View Software Version Information 104 View Hardware Version Information506 Set User Interface Passcode Parameter Definition 503 Memory Button Disable504 Mode Select Panel Lock 505 Setup Menu Lock509 UI Master Lockout Parameter Definition 507 UI Clear All MemoriesUser Memories PROCEDURE/MEMORY Panel OPERA- TionMSP4 Display LimitsParameter Range Units Limits may be set forParameter Name High LimitLow Limit For Code 11456 and Higher Dual PROCEDURE/MEMORY OperationMemory Set Limits Memory Value 200Description Internal Controls for CodeEscription Internal Controls for Code 11456 and higherHeater Switch Cold FEED/GAS Purge SwitchLight Switch Pressure ARM AdjustmentCode 11456 and higher Step Trigger OperationSTEP- Trigger Operation Step TriggerWeld PreflowRUN-IN Postflow UpslopeBurnback Crater & Downslope Start & UpslopeCrater Figure B.22 Downslope StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhDrive Roll Kits Used Factory Installed EquipmentWire Type Electrode Size KP KIT K2593-xx #1 Co-Axial Power Cable K2683-xx Heavy Duty ArcLink Control Cable K1500-5 Gun Receiver Bushing compatible Installation of the K590-6 Water Cooling KIT Water Cooled Guns Calibration Specification Routine MaintenancePeriodic Maintenance Troubleshooting Description Possible Adjustments SymptomsOutput Problems Troubleshooting G5585 Wiring Diagram Power Feed 25MDiagrams Dimensions for Code Dimensions for Codes 11456 Precaucion Warnung