Simer Pumps A5000-04 Wrong Battery Voltage, Reversed Battery Connections, Charge Time Monitor 1

Page 7

Installation

7

Figure 6: Close and latch the case while holding it in position.

1.The pump leads are polarity sensitive; connect the positive pump lead to the terminal labeled ‘Pump +’ and the negative pump lead to the terminal labeled ‘Pump –’.

NOTE: If the leads are reversed, the pump will run backward and not pump water.

2.The vertical float switch leads are not polarity sensi- tive; connect the float switch leads to the ‘Float Switch’ tabs on the Charger/Controller. If you are using two batteries, use the second set of terminals and connect the second battery in the same manner.

Connect the positive (+) battery lead (red) to the positive Charger/Controller terminal (red). Connect the negative (–) battery lead (black) to the negative terminal (black) on the Charger/Controller.

3.Test the float switch and the pump by lifting and holding the float rod. The ‘Pump Status’ LED will light continuously and the buzzer will beep steadily. The pump should start after 3 seconds. If the pump does not run, check all the connections and remake them as necessary.

4.With the pump operating, press the ‘Silence Alarm’ button; hold for one second; release. The ‘Silenced Alarm’ LED should illuminate and the buzzer should stop sounding. To reset the buzzer (make it sound) and extinguish the ‘Silenced Alarm’ LED, press the ‘Silence Alarm’ button again for one second.

5A. To stop the pump, lower the float switch; after 3 seconds the pump should stop, the ‘Pump Status’ LED should flash, and the buzzer should beep.

5B. Depress the ‘System Test’ button; hold it for one second; release. The ‘Pump Status’ LED should stop flashing.

NOTE: During normal operation, the flashing ‘Pump Status’ LED indicates that the pump has run in your absence. See Table II, “Operating Code Displays”, Page 9.

6.Press and hold ‘System Test’ button. All LEDs will light up, pump will run and buzzer will sound. Release the button and LEDs should go off, pump should stop, buzzer should stop.

7.The ‘Battery Status’ LED indicates the battery capacity when the A.C. power is off.

A.Continuously ‘ON” - the battery voltage is above 10.9 Volts Direct Current (10.9VDC) and capacity is above 20%.

B.Slow Beep/Slow LED Flash - the battery’s capacity is between 0 and 20%.

C.Fast Beep/Fast LED Flash - the battery is severely discharged. The battery will continue to charge (as long as the 115V AC power to the charger is on) at the rate of .5 AH until the battery’s charge is above 20%.

When the first warning occurs (slow beep/slow flash), you will have approximately 2 hours (or less) of pump operation left. The actual time of operation will depend on the condition of the battery and may be as little as 15 minutes.

8.Connect the Power Supply cable (supplied) to the Charger/Controller’s Power Input jack.

LED Display and Control Buttons

(Tables II, III, IV, and V)

NOTE: When the unit is first plugged in, or when it first receives power from the battery, the Battery Status LED will flash for 3 seconds.

NOTE: To activate any Control Button, depress and hold it for 1 second.

Possible Remedies

1.Wrong Battery Voltage

Reconnect charger to a 12 volt battery.

2.Reversed Battery Connections

Check all connections. The negative (black) on the battery must connect to the negative (black) on the charger, and the positive on the battery must connect to the positive on the charger. Reversing the battery connections will cause the ‘System Alert’ and ‘Silenced Audible Alarm’ LEDs to flash.

3.Thermal Runaway Condition

“Thermal Runaway” is the technical term for the condition of the battery when some (or all) of the cells have deteriorated to the point that they won’t take a charge. In this case, replace the battery.

4.Charge Time Monitor – 1 and 2

Battery took too long to complete its charge. The ‘Charge Time Monitor’ will shut down the charger after 84 hours of continuous charging.

Possible causes are:

A)Pump ran for a long period of time during charging, or

B)Battery is too large for the charger (including several batteries connected in a parallel circuit).

Apply the formula in Table I to determine whether or not your battery is too large for the charger. If the calculated charging time is more than 84 hours, use a smaller battery (or group of batteries).

For parts or assistance, call Simer Customer Service at 1-800-468-7867 /1-800-546-7867

Image 7
Contents 800 A5000-04Call Llame alGeneral Information SafetyRead and Follow Safety Instructions This is the safety alert symbol. When you see thisRequired Battery Capacity InstallationBasic Tools Materials Needed Installation BBU Installation InstructionsEasy Install Layout Mark joints for gluing BBU Wiring and SetupCharge Time Monitor 1 Wrong Battery VoltageReversed Battery Connections Thermal Runaway ConditionTable I Battery Capacity Calculation Battery RequirementsBattery Maintenance TroubleshootingTable III LED Function Displays LEDs Lighted Continuously AC powerControl Button Result of Pushing Button Table IV Error Code Displays LEDs FlashingPump status Charging AC power Battery status Table V Control Button FunctionsPart Description Part Number Repair PartsRenseignements Généraux Voici le symbole indiquant quil faut être prudentSécurité Lire ET Observer LES Instructions DE SécuritéCapacité requise des batteries Outils ET Fournitures DE Base Dont on Aura BesoinÉtudier la pour les montages suggérés MontageInstallation Repérer les raccords pour les coller Câblage ET Montage DU Système DE Secours À BatterieClaquage thermique DEL affichées et touches de commande Tableau II, III, IV etRemèdes possibles Branchements de la batterie inversésTableau 1 Calcul de la capacité de la batterie Critères DE LA BatterieEntretien DE LA Batterie Recherche DES PannesTableau III DEL des fonctions les DEL restent allumées DEL des codes de fonctionnementTouches de contrôle Résultat Charging Charge AC power Battery status État de la batterieTableau IV Codes d’erreurs Les DEL clignotent Tableau V Fonctions des touches de contrôleRéf Désignation des pièces Numéro des pièces Pièces de rechangeEste es el símbolo de alerta de seguridad. Cuando Seguridad¡LEA Y Siga LAS Instrucciones DE Seguridad Información GeneralCapacidad requerida de la batería InstalaciónInstalación Y Operación Herramientas Y Materiales Básicos RequeridosInstalación Instrucciones DE Instalación DE LA BBUConfiguración de Fácil instalación Easy Install Layout Figura 3 Marcar las uniones para encolar Cableado Y Configuración DE LA BBUMonitor de tiempo de carga 1 y Posibles recursosTensión de la batería incorrecta Conexiones de la batería invertidasCuadro I Cálculo de la capacidad de la batería Requisitos DE LA BateríaMantenimiento DE LA Batería Localización DE FallasDEL de control Iluminación continua indica operación normal Estado de operación del sistemaBotón de control Resultado cuando se oprime el botón Cuadro V Funciones de los botones de controlSystem Alert Alerta del sistema Corriente CAClave Número Descripción de la pieza De la pieza Piezas de repuesto