RIDGID 122XL manual Maintenance Instructions

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122XL Copper Cutting and Prep Machine

Maintenance Instructions

WARNING

Make sure machine is unplugged from power source before performing maintenance or mak- ing any adjustment.

Lubrication

Keep a light coat of oil on the rack and pinion, the cutter wheel shaft, and the roller shafts.

Rollers

Keep rollers clean and free from dirt and debris.

Cutter Wheel Replacement

Cutter wheel is considered worn when cutting edge be- comes ragged or flat.

1.Loosen shoulder bolt and remove hold down wheel carriage (Figure 10A). Insure that the shoulder bolt remains inserted in arbor to keep tension spring in place.

2.Remove cutter wheel screw and replace cutter wheel (Figure 10B).

3.Reinstall hold down wheel carriage and tighten shoul- der bolt.

Figure 10A – Loosen Shoulder Bolt

Figure 10B – Remove Cutter Wheel Screw

O.D. Brush Replacement

Brush is considered worn when its bristles are uneven or too short to effectively clean the tubing.

1.Hold shaft stationary by gripping flat located near surface of housing.

2.Remove 1/2nut and washer from the shaft and replace the brush.

3.Reinstall nut and washer and tighten again holding the shaft stationary.

Reamer Blade Replacement

Replace reamer blades if they are chipped or dull.

1.Remove reamer from its shaft by unscrewing 5/16set screw with an Allen wrench.

CAUTION Reamer blades are sharp.

2.Unscrew two cap screws that hold the blade to the reamer cone. Replace the blade.

3.Reinstall reamer onto the shaft with the 5/16set screw.

Outside Deburring Disk Replacement

Replace deburring disk when teeth become dull and no longer removes material.

1.To remove brush, hold shaft stationary by gripping flat located near the surface of the housing.

2.Remove 1/2nut and washer from the shaft.

3.Remove the brush and deburring disk. (Figure 11).

4.With the model number F-4697 (stamped on the side of the deburring disk) facing towards the machine housing, slide new deburring disk onto the shaft and replace the brush.

Ridge Tool Company

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Contents 122XL Copper Cutting and Prep Machine Table of Contents 122XL Copper Cutting and Prep Machine Personal Safety General Safety InformationWork Area Safety Electrical SafetyDescription, Specifications and Standard Equipment Specific Safety InformationStandard Equipment Machine AssemblySpecifications AccessoriesMounting on No Stand Machine InspectionMachine and Work Area Set-Up Cutting Tube Operating InstructionsTurn ON/OFF switch to the OFF position Cleaning/Deburring O.D. of TubeReaming I.D. of Tube AccessoriesCleaning Inside of Fittings Maintenance Instructions 115V 60Hz 100V 50/60Hz 220 240V/50Hz Machine Storage Service and RepairWiring Diagram MotorMachine à couper et à préparer le cuivre modèle 122XL Table des matières Sécurité individuelle Consignes générales de sécuritéSécurité du chantier Sécurité électriqueSécurité de la machine Service après-venteConsignes de sécurité particulières Utilisation et entretien des outilsEquipements de base AccessoiresDescription, spécifications et équipements de base SpécificationsInspection de la machine Installation sur trépied typeAccessoire facultatif Assemblage de la machinePréparation de la machine et du chantier Coupe des tuyaux Utilisation de la machineAlésage de l’intérieur des tuyaux Nettoyage et ébarbage de l’extérieur du tuyauNettoyage de l’intérieur des raccords AccessoiresEntretien Moteur Stockage de la machineEntretien et réparations Schéma électriqueMáquina cortadora y preparadora de tubos de cobre 122XL Índice Seguridad personal Información general de seguridadSeguridad en la zona de trabajo Seguridad eléctricaSeguridad de la máquina Información específica de seguridadUso y cuidado de la máquina ServicioEquipo estándar Descripción, especificaciones y equipo estándarDescripción EspecificacionesMontaje en el Soporte No Montaje de la máquinaRevisión de la máquina Escobillas limpiafittings y su portaescobillasPreparación de la máquina y de la zona de trabajo Corte de tubos Instrucciones de funcionamientoMueva el interruptor de ON/OFF a la posición de OFF apagado Limpieza del interior de un fitting AccesoriosEscariado del diámetro interior del tubo Instrucciones para el mantenimiento Servicio y reparaciones Almacenamiento de la máquina115V, 60 Hz 100V 50/60Hz 220 240V/50Hz Diagrama de cableadoMáquina cortadora y preparadora de tubos de cobre 122XL Ridge Tool Company