Southbend SB1040, SB1041 owner manual Understanding Risks of Machinery, Basic Machine Safety

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For Machines Mfg. Since 8/09

S A F E T Y

Model SB1040/SB1041

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are defined as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or fire MAY occur.

Machine or property damage may occur.

Basic Machine Safety

1.Owner’s Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

2.Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards

by wearing approved eye protection, respirator, gloves, or hearing protection.

3.Trained/Supervised Operators Only:

Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

4.Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service Capabilities FeaturesAbout This Machine FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Extension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionTo test run your machine Inspections AdjustmentsTest Run Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigDressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203