Southbend SB1040, SB1041 owner manual Above 3⁄8 Blade ⁄4-3⁄8 Blade

Page 35

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1040/SB1041

Note: To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figures 29–30).

Figure 29. Using the grinder to square up the blade

end.

Welding Zone

Grind Off

Figure 30. Blade ends and welding zone.

5.Loosen the welding clamps by pulling the lock levers down.

6.Position the back of one blade end evenly against the back of the welding clamp so that the end is midway between the two clamps, then rotate the lock lever as far up as possible to hold the blade end in place (see Figure 31).

Blade

Welding

Clamp

End

 

 

Lock Lever

Figure 31. Blade end properly position in welding

clamp and locked in place.

7.Use the illustration in Figure 32 and set the correct clamping pressure setting for width of the blade.

Note: The clamping pressure presses the blade ends together to help form a strong weld. The pressure scale is an approximation only. If you have difficulty getting satisfactory welds, experiment by increasing or decreasing this pressure.

For good metal-to-metal contact between the welding clamps and the blade, make sure the blade material and the clamps are free from any debris or flashing before each use.

3.To ensure correct electrical continuity while welding, use mineral spirits to clean off all oil and debris from the first 6" of each end of the blade.

4.Set the clamping pressure to 0" with the clamping pressure dial.

Above 38" Blade

14"-38" Blade

Clamping

Up to

Pressure

Dial

14" Blade

Figure 32. Blade clamping settings.

-33-

Image 35
Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service Capabilities FeaturesAbout This Machine FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Extension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionTo test run your machine Inspections AdjustmentsTest Run Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigDressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203