Southbend owner manual Welding Station & Control Panel, SB1040/SB1041

Page 64

-62-

Model

401

407

406

405

409

408

412

410

413

 

402

403

404

411

415 416

417

418

420

423

436

434

435433 435

466

437

436

434

SB1040/SB1041

414 410

415

419

417

418

426

427

425

428

428 428

431

410

430

432

424

421

429

433

433

439

438

437

 

 

 

 

 

 

 

 

 

 

 

 

 

437

 

464

 

 

 

440

 

 

 

 

 

 

463

 

 

 

 

 

 

 

422 442

 

 

 

 

424

 

455

 

461

419

 

441

 

 

 

443

456

457

460

420

 

 

 

459

444

 

 

 

440

 

 

458

 

445

 

 

 

454

 

 

440

 

 

 

 

 

453

 

 

446

462

452

451

 

465

448

 

446

 

 

 

 

 

 

450

 

433

 

 

 

 

 

 

 

 

 

447

 

 

445

 

 

449

 

 

 

 

Welding Station & Control Panel

P A R T S

For Machines Mfg. Since 8/09

Image 64
Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 110V Connection SB1040 Prewired For 220V 1-Phase Connection SB1040For 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Power Connection Correcting Phase Polarity SB1041 OnlyTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Selection Blade LengthBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensionTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigCleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresSprocket Drive Belt Air Pump BeltMachine Storage To adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the leadscrew collars to reduce backlash Bevel Gear BacklashLeadscrew End Play To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041 Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203