Southbend owner manual Welding Station & Control Panel, SB1040/SB1041

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Welding Station & Control Panel

P A R T S

For Machines Mfg. Since 8/09

Image 64

Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities Identiﬁcation FPMMachine Speciﬁcations 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 110V Connection SB1040 Prewired For 220V 1-Phase Connection SB1040For 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Power Connection Correcting Phase Polarity SB1041 OnlyTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Selection Blade LengthBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensionTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigCleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresSprocket Drive Belt Air Pump BeltMachine Storage To adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the leadscrew collars to reduce backlash Bevel Gear BacklashLeadscrew End Play To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203