Southbend SB1040, SB1041 owner manual Correct Not Correct Cut and reweld

Page 37

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1040/SB1041

13.Press and hold the annealing button until the weld zone turns the appropriate color, then release the button.

Note: If you cannot get the proper annealing color from the blade manufacturer, use the recommendations below as a baseline and experiment from there.

—Carbon Steel

Dull Cherry Red

—Carbon Steel Hard Back

Blue

—Bi-Metal

Orange

—High Speed Steel

Dull Cherry Red

14.Repeat Step 13 three to four more times, allowing the weld to cool for about 30 seconds between each repetition. Each time reduce the amount of time you press the anneal button, to reduce the amount of heat successively.

15.Allow the blade to cool, then re-inspect the weld.

16.Grind away the weld bead on the top and bottom of the joint so that the blade is flat and will run smoothly on the wheels and between the blade guides.

Note: Make sure not to grind the teeth or blade body, or overheat the blade during grinding—this will weaken the blade. A small amount of ticking is acceptable during cutting operations.

17.Re-clamp the blade in the welding clamps with the joint centered, then repeat the annealing process twice more. Each time gradually reduce the amount of time you anneal the weld.

18.Test the strength and flexibility of the weld by bending the blade in an arc similar to that of the bandsaw wheels. The blade should bend in a smooth circular, rounded shape— rather than a pointed fold (see Figure 35).

Correct

Not Correct

(Cut and reweld)

Figure 35. Correct blade weld bend for strength and

flexibility.

-35-

Image 37
Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting Table To tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigCleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203