Southbend SB1040, SB1041 owner manual Welding Station & Control Panel Parts List

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For Machines Mfg. Since 8/09

P A R T S

Model SB1040/SB1041

Welding Station & Control Panel Parts List

REF	PART #	DESCRIPTION
401	PN01M	HEX NUT M6-1
402	PW03M	FLAT WASHER 6MM
403	PSB1021500	CAM
404	PSB1021550	SPRING ARM BRACKET
405 PSB1021503		SPRING ARM
406	PSB1021504	SPACER
407	PB83M	HEX BOLT M6-1 X 16
408	PCAP38M	CAP SCREW M5-.8 X 25
409 PSB1021507		LOWER EXTENSION SPRING
410	PN06M	HEX NUT M5-.8
411	PS48	PHLP HD SCR 5-40 X 3/4
412	PLW11	LOCK WASHER #5
413	PSB1021511	SWITCH
414	PSB1021512	SLIDE SEAT
415 PCAP38M		CAP SCREW M5-.8 X 25
416	PSB1021514	UPPER EXTENSION SPRING
417 PCAP03M		CAP SCREW M5-.8 X 8
418	PW02M	FLAT WASHER 5MM
419	PLW01M	LOCK WASHER 5MM
420	PSB1021519	ANNEALING BUTTON ASSEMBLY
421	PSB1021518	SLIDE BLOCK
422	PSB1021548	WELDING CONTROL PANEL
423	PSB1021520	ANNEALING BUTTON BRACKET
424	PSB1021521	WELDING BUTTON ASSEMBLY
425 PSB1021526		WELDING TRANSFORMER ASSEMBLY
426	PCAP24M	CAP SCREW M5-.8 X 16
427	PW02M	FLAT WASHER 5MM
428	PSB1021524	INSULATING WASHER 5MM
429 PSB1021525		INSULATING SPACER 5MM
430	PFH78M	FLAT HD SCR M5-.8 X 6
431	PSB1021529	GRINDER MOTOR CAPACITOR
432	PSB1021530	GRINDER MOTOR 1/8HP 110V 1PH
433	PSB1021531	TOGGLE SWITCH ASSEMBLY

REF		PART #	DESCRIPTION
434		PSB1021532	OFF BUTTON ASSEMBLY
435 PSB1021533			POWER LAMP ASSEMBLY
436		PSB1021534	ON BUTTON ASSEMBLY
437		PS09M	PHLP HD SCR M5-.8 X 10
438		PSB1021543	LAMP ASSEMBLY
439 PSB1021545			WELDING PANEL
440		PRIV015M	BRASS BLIND RIVET 2 X 6MM
441		PSB1021581	WELDING INSTRUCTION PLATE
442		PSB1021549	PRESSURE KNOB ASSEMBLY
443		PFH39M	FLAT HD SCR M5-.8 X 16
444		PFH05M	FLAT HD SCR M5-.8 X 12
445	PFH07M		FLAT HD SCR M5-.8 X 10
446		PW06	FLAT WASHER 1/4
447		PSB1021577	GRINDING WHEEL 1/4 X 5/8 X 2-1/2
448 PCAP97M			CAP SCREW M5-.8 X 6
449		PSB1021574	GRINDING WHEEL GUARD
450		PSB1021573	GUARD RETAINING RING
451		PSB1021566	ROUND KNOB
452		PSB1021567	LEFT CLAMP LEVER
453		PS16M	PHLP HD SCR M8-1.25 X 16
454		PSB1021570	LEFT CONNECTING PLATE
455		PSB1021556	CAM SHAFT
456		PSB1021571	LEFT ELECTRODE
457		PCAP33M	CAP SCREW M5-.8 X 12
458		PSB1021559	RIGHT LOWER JAW
459	PR73M		EXT RETAINING RING 5MM
460 PSB1021565			RIGHT CLAMP LEVER
461		PSB1021560	RIGHT CONNECTING PLATE
462		PSB1021569	LEFT LOWER JAW
463		PSB1021557	RIGHT ELECTRODE
464		PSB1021555	JAW INSULATOR
465		PN05	HEX NUT 1/4-20
466		PSB1021536	SAW CONTROL PANEL

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service Capabilities FeaturesAbout This Machine FPM Identiﬁcation012 3345-4&6 Machine Speciﬁcations@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040To test run your machine Inspections AdjustmentsTest Run Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigDressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203