Southbend SB1040, SB1041 owner manual About This Machine, Capabilities, Features

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For Machines Mfg. Since 8/09

I N T R O D U C T I O N

Model SB1040/SB1041

About This Machine

Capabilities

This 18" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts.

To better understand these capabilities, imagine making a "doughnut" out of 1" steel plate:

The outside circular shape can be easily cut by moving the workpiece around the blade, using a pre-drawn line as a cutting guide.

Cutting the inside hole would normally be a difficult task with a bandsaw. But this machine makes it easy. First, the bandsaw blade is cut with the built-in blade shear. A hole slightly larger than the blade is then drilled into the center of the workpiece, so the blade can be threaded through the hole. The ends of the blade are then clamped into the built-in welder, welded back together, annealed, and ground flat with the built-in grinder. Once the blade is re-installed on the wheels, it can then be used to cut the interior hole and complete the doughnut shape. After completion, the blade is sheared again to remove it from the workpiece.

Aside from the above capabilities, this machine can also be used for straight cuts in sheets too large to fit in the vise of a horizontal metal- cutting bandsaw

For example, if you needed to cut a 24" x 24" sheet of 1" steel in half, you can clamp a straightedge to the bandsaw table, then guide the sheet along the straightedge to make a straight cut. Cutting this same size of stock on a horizontal bandsaw would require a very large machine.

On the other hand, if you need to "resaw" an 8" x 8" billet into a series of 1" thick plates, clamp a straightedge 1" away from the blade, raise the blade guides to accommodate the height of the billet, and each cut you make will produce an 8" x 1" plate.

Both of these types of straight cuts can also be made with the table tilted to 15°, which creates a beveled cut.

Features

Now that you know the basics of what this machine can do, take a minute to consider its features.

This machine is equipped with a built-in air blower near the blade guides. This feature keeps metal chips away from the cutting area, so you can accurately follow pre-drawn cutting lines without metal chips getting in the way.

The table tilts in both the X- and Y-Axis with 15° of tilt to the left or right and 10° of tilt to the front or back.

An adjustable work lamp is also provided above the table to eliminate shadows from the work area. This is a great feature when doing close up work near moving blades!

We also equipped this bandsaw with infinitely variable blade speeds, so you can precisely control cutting results for the type of blade installed and type of material being cut. This is a great feature to have when doing precision cutting.

Aside from these features, we designed this machine to be extremely solid and durable. We used heavy gauge steel for the wheel doors, thick table trunnions and frame castings, USA-made Allen-Bradley electronics, and Japanese-made NSK ball bearings.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service Capabilities FeaturesAbout This Machine FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040To test run your machine Inspections AdjustmentsTest Run Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigDressing Grinding Wheel Maintenance ScheduleCleaning Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203