Southbend SB1041, SB1040 owner manual Identiﬁcation, Fpm

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Model SB1040/SB1041

I N T R O D U C T I O N

For Machines Mfg. Since 8/09

Identiﬁcation

Blade Tension Handwheel

Operation

Controls

FPM

Display

Welding

Area

Guide Post

Elevation Knob

Work

Lamp

Electrical

Control Box

Blade

Shear

Lever

Grinder

Variable Speed

Handwheel

Air Blower

Table

Table Trunnions

Front View

Rear View

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.

Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.

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Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Service Features About This MachineCapabilities Identiﬁcation FPMMachine Speciﬁcations 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationFor 220V 3-Phase Connection SB1041 For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 SB1041 Circuit RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts To correct the polarity of a power source connection Power ConnectionCorrecting Phase Polarity SB1041 Only 220V Conversion for SB1040Inspections Adjustments Test RunTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tension To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide postLower blade guides and bracket To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigMaintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationSprocket Drive Belt BeltsDressing Rubber Tires Air Pump BeltMachine Storage Table Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the leadscrew collars to reduce backlashBevel Gear Backlash To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203