Southbend SB1040, SB1041 owner manual Tooth Set, Tooth Type

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1040/SB1041

Tooth Set

Three common tooth sets are alternate, wavy, and raker (see Figure 15). Each removes material in a different manner to make the kerf in the workpiece.

Alternate

Wavy

Raker

Figure 15. Bandsaw blade tooth sets.

Alternate: An all-purpose arrangement of bending the teeth evenly left and right of the blade. Generally used for milder metals.

Wavy: Generally three or more teeth in a group that are bent one way, followed by a non-set tooth, and then a group bent the other way. Recommended for straight cuts in thin metals or thin-wall tubing.

Raker: Three teeth in a recurring group—one bent left, next one bent right, and then a non- set tooth. The raker set is ideal for most contour cuts.

Tooth Type

The most common tooth types are described below and illustrated in Figure 16.

Standard or Raker: Equally spaced teeth set at a "0" rake angle. Recommended for all purpose use.

Standard (or Raker)

Variable Pitch (VP)

Variable Pitch Positive Rake

Hook (or Claw)

Skip (or Skip Tooth)

Figure 16. Bandsaw blade tooth types.

Variable Pitch (VP): Varying gullet depth and tooth spacing, a "0" rake angle, excellent chip removing capacity, and smooth cutting.

Variable Pitch with Positive Rake: Varying gullet depth and tooth spacing, a positive rake angle, better chip formation, and aggressive cutting.

Hook or Claw: Wide gullets (round or flat), equally spaced teeth, positive rake angle, and fast cut with good surface finish.

Skip or Skip Tooth: Wide, flat gullets, a "0" rake angle, equally spaced teeth, and recommended for non-ferrous materials.

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service Features About This MachineCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Unpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionInspections Adjustments Test RunTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigMaintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203