Southbend SB1040, SB1041 owner manual Additional Metal Cutting Bandsaw Safety

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For Machines Mfg. Since 8/09

S A F E T Y

Model SB1040/SB1041

Additional Metal Cutting Bandsaw Safety

1.Blade Condition: Do not operate with a dull, cracked or badly worn blade—they can break during use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before each use.

2.Blade Replacement: Wear gloves to protect hands and safety glasses to protect eyes when replacing the blade. When replacing blades, make sure teeth face forward and down toward the table in the direction of blade travel.

3.Workpiece Handling: Your hands can be cut or drawn into the blade during operation if the workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving blade.

4.Welding And Grinding Safety: The welding station can be hazardous if used incorrectly and without proper personal protection. Always wear welding-approved gloves,

eye protection, and clothing when welding blades. Touching any metal parts of the blade, welder, or machine when activating the welder could lead to electrocution. Welding near flammables could cause a fire.

5.Hot Surfaces: Be aware that touching hot workpieces or chips after welding, grinding, or cutting can cause burns.

6.Cutting Fluid Safety: This machine is designed for dry cutting operations. Flood- type cutting fluid setups should not be used because the machine is not waterproof.

7.Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extinguish. Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose of the waste using approved methods.

8.Entanglement Hazards: Always keep the blade guard correctly positioned and wheel doors closed and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can be drawn into working parts.

9.Maintenance/Service: All inspections, adjustments, and maintenance are to be done with the power OFF and the plug pulled from the outlet. Wait for all moving parts to come to a complete stop.

10.Unstable Workpieces: Workpieces that cannot be supported or stabilized without a vise or jig should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while cutting and draw the operator's hands into the blade causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotations parts, etc.

11.Clearing Chips: Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigCleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203