Southbend SB1040, SB1041 owner manual Machine Labels, 702 703

Page 69

For Machines Mfg. Since 8/09

W A R R A N T Y

Model SB1040/SB1041

Machine Labels

702

703

 

! WARNING!

! WARNING!

INJURY HAZARD!

INJURY HAZARD

Keep door closed

while machine is

Do not use machine if

operating. Disconnect

you have not read the

power before opening

manual. Visit

door.

southbendlathe.com or

 

call 360-734-1540 to

 

704

Motor: 1HP, 220V, 3-Phase

Amps: 3A

Blade Width Range: 1/8"–5/8"

Blade Length: 139-3/8"–140-1/2"

Blade Speeds: 88–384 FPM

Maximum Cutting Height: 9-5/8"

Capacity Left of Blade: 17-9/16"

Weight: 803 Lbs.

Serial No:

MFG Date:

Made in Taiwan to South Bend Specifications

MODEL SB1041

18" VARIABLE SPEED METAL CUTTING BANDSAW

!WARNING!

TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE

USING THIS MACHINE:

1.Read and understand manual before starting.

2.Always wear safety glasses or a face shield.

3.Never place hands directly in “line of cut.”

4.Keep all guards in place and correctly adjusted.

5.DO NOT wear loose clothing, gloves, or jewelry. Secure long hair and button all long sleeve shirts.

6.Disconnect power before performing maintenance, service, or adjustments.

7.Ensure machine is properly installed, set up, and adjusted before starting.

8.DO NOT operate when tired, or under the influence of drugs or alcohol.

9.Never attempt to stop the blade with your hand or work-

piece; allow the blade to stop on its own. 10. DO NOT force or twist blade when cutting.

11. Use fixtures, not your hands, to hold small or round workpieces.

12. DO NOT back workpiece away when blade is moving. Turn saw off and wait for the blade to come to a complete stop.

13. Never leave this machine running attended.

705

706

!WARNING!

!INJURY/SHOCK

HAZARD

To avoid shock or

accidental starting,707

701

get a manual.

! WARNING!

UNSTABLE WORKPIECE

HAZARD!

disconnect power before adjusting or servicing machine.

!WARNING!

EYE INJURY HAZARD Always wear ANSI- approved safety glasses or a face shield when using this equipment.

Workpieces that cannot be supported or stablized without a vise or jig should not be cut on a vertical metal-cutting bandsaw. Such workpieces can unexpectedly move while cutting and draw the operator’s hands into the blade, causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotating parts, etc.

708

713

NOTICE

Only change speeds when the machine is running.

712

 

 

SPEED

 

 

W

F

 

 

A

 

O

 

S

 

 

T

L

 

 

S

 

 

 

 

 

703

 

!WARNING!

INJURY HAZARD!

Keep door closed while machine is operating. Disconnect power before opening door.

711

709

! WARNING!

CUTTING HAZARD Always keep hands and body away from blade when machine is running.

710

SB 04

706

!WARNING!

!INJURY/SHOCK

HAZARD

To avoid shock or accidental starting, disconnect power before adjusting or servicing machine.

REF

PART #

DESCRIPTION

701

PSBLABEL09VL

EYE INJURY HAZARD LABEL

702

PSBLABEL01VL

READ MANUAL LABEL

703

PSBLABEL14VS

CLOSE DOOR WARNING LABEL

704

PSB1040704

MACHINE ID LABEL (SB1040)

704

PSB1041704

MACHINE ID LABEL (SB1041)

705

PSB1040705

UNSTABLE WORKPIECE LABEL

706

PSBLABEL02HL

SHOCK HAZARD LABEL

707

PSBLABEL18

ALLEN BRADLEY CONTROLS LABEL

REF

PART #

DESCRIPTION

708

PSBLABEL15L

ELECTRICITY LABEL

709

PSBLABEL14HL

CUTTING HAZARD LABEL

710

PSB1040710

MODEL NUMBER LABEL (SB1040)

710

PSB1041710

MODEL NUMBER LABEL (SB1041)

711

PSBPAINT01

SB GRAY TOUCH-UP PAINT

712

PSB1040712

SPEED DIRECTION LABEL

713

PSB1040713

CHANGE SPEED NOTICE LABEL

The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at (360) 734-1540 or www.southbendlathe.com to order new labels.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service Features About This MachineCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040Inspections Adjustments Test RunTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigMaintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203