Southbend SB1041, SB1040 owner manual Preparation Overview, Things Youll Need

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Model SB1040/SB1041

P R E P A R A T I O N

For Machines Mfg. Since 8/09

Preparation Overview

The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section.

The typical preparation process is as follows:

1.Unpack the machine and inventory the contents of the box/crate.

2.Clean the machine and its components.

3.Identify an acceptable location for the machine and move it to that location.

4.Level the machine and either bolt it to the floor or place it on mounts.

5.Assemble the loose components and make any necessary adjustments or inspections to ensure the machine is ready for operation.

6.Connect the machine to the power source.

7.Test run the machine to make sure it functions properly and is ready for operation.

Things You'll Need

During the setup process, operation, and maintenance of your machine, you'll need the following items:

For Lifting

ss!!FORKLIFT ORLOTHERTPOWERRLIFTINGHDEVICE rated for the weight of the machine.

ss,IFTINGT3TRAP or chain w/safety hook (rated for at least 1000 lbs.)

For Power Connection

ss!!QUALIFIEDLELECTRICIAN TO ENSURETARSAFE and code-compliant connection to the power source. (Refer to Page 20 for details.)

For Assembly

ssCotton Rags

ssMineral Spirits ss 3AFETY 'LASSES

ss Oil Can with any General Machine Oil ss Blade Tension Tool

ss Grease Gun with any API GL 2 Grease ss Stiff Grease Brush

ss Phillips Screwdriver #2

ss &LOORO-OUNTING (ARDWAREI!S .EEDED ss Hex Wrench 5mm

ss Hex Wrench 6mm

ss Combo Wrench 1 2" or Ratchet and 1 2" Socket

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Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Service Capabilities FeaturesAbout This Machine Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationFor 220V 3-Phase Connection SB1041 For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 SB1041 Circuit RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication To correct the polarity of a power source connection Power ConnectionCorrecting Phase Polarity SB1041 Only 220V Conversion for SB1040To test run your machine Inspections AdjustmentsTest Run Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tension To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide postLower blade guides and bracket To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigDressing Grinding Wheel Maintenance ScheduleCleaning Lubrication Upper wheel leadscrew lubricationSprocket Drive Belt BeltsDressing Rubber Tires Air Pump BeltMachine Storage Table Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the leadscrew collars to reduce backlashBevel Gear Backlash To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203