Model SB1040/SB1041 | TR O U B L E S H O OTI N G | For Machines Mfg. Since 8/09 |
Symptom
Possible Cause
Possible Solution
Machine or blade | 1. | Excessive load on the blade. | 1. Reduce feed rate or increase blade speed (see Page | |
bogs down in the |
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cut. | 2. | 2. | Tighten | |
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| 3. | 3. | Replace | |
| 4. | Blade is loading up. | 4. | Install a blade with more suitable TPI or different |
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| style of teeth. |
5.Blade is dull, wanders, and gets 5. Replace blade, adjust guides and tracking (see
pinched in the cut. | Page 41). |
6. Blade is dull. | 6. Replace blade (see Page 27). |
7.The blade TPI is too coarse for the 7. Use a blade with at least 2 teeth contacting the
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| thin workpiece. |
| material at all times. | |
| 8. | Blade is loose. | 8. | Clean wheels and increase blade tension (see Page | |
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| 9. | Material requires cutting fluid. | 9. | Use applicable cutting fluid. | |
| 10. | The run capacitor is at fault | 10. | Replace the run capacitor (see Wiring on Page 48). | |
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Ticking sound | 1. | Blade weld contacting blade guides. | 1. | Grind blade weld down smaller. | |
when the saw is | 2. | Blade weld may be failing. | 2. | Cut and reweld the blade, or replace the blade. | |
running. | |||||
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Cuts are not square | 1. | Pointer or scale not calibrated or | 1. | Zero table to blade and realign scale pointers (see | |
or the intended |
| loose table. |
| Page 41). Tighten any loose fasteners. | |
angle is incorrect. | 2. | Table guide post is loose or out of | 2. | Tighten any loose hardware or lock levers. Align the | |
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| alignment. |
| guide post (see Page 42). | |
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Blade dulls | 1. | Blade is improperly broken in. | 1. | Replace blade, and complete blade break in | |
prematurely, or |
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| procedure. | |
metal sticking to | 2. | The blade gullets are loading up | 2. | Use a blade that has larger gullets to carry out | |
the blade. | |||||
| with chips. |
| material. | ||
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3.The blade TPI is too fine for the 3. Use a
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| thick workpiece, and the teeth load |
| blade speed, make sure the brush is working. | |
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| up and overheat. |
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| 4. | The workpiece has hard spots, | 4. | Replace the blade with a special blade for cutting | |
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| welds, or scale. |
| hardened materials. | |
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Handwheel has | 1. | Leadscrew is dirty or lacks proper | 1. | Clean and lubricate the leadscrew (see Page 38). | |
excessive backlash, |
| lubrication. |
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endplay, binds, or | 2. | Bevel gears out of adjustment. | 2. | ||
is difficult to move. | |||||
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3.Bearing or leadscrew collar is worn 3. Replace bearing or readjust leadscrew collar (see
or loose. | Page 43). |
4.Linkage bolts, pins, and holes are 4. Replace linkage bolts, pins, and
loose or worn. | pin holes. |
5.Leadscrew or leadscrew nut worn. 5. Replace leadscrew or leadscrew nut.