Southbend SB1041, SB1040 owner manual Tr O U B L E S H O Oti N G

Page 48

Model SB1040/SB1041

TR O U B L E S H O OTI N G

For Machines Mfg. Since 8/09

Symptom

Possible Cause

Possible Solution

Machine or blade

1.

Excessive load on the blade.

1. Reduce feed rate or increase blade speed (see Page

bogs down in the

 

 

 

29).

cut.

2.

V-belts loose; belt squeals at times.

2.

Tighten V-belts(see Page 39).

 

 

3.

V-belts worn and slips.

3.

Replace V-belts (see Page 39).

 

4.

Blade is loading up.

4.

Install a blade with more suitable TPI or different

 

 

 

 

style of teeth.

5.Blade is dull, wanders, and gets 5. Replace blade, adjust guides and tracking (see

pinched in the cut.

Page 41).

6. Blade is dull.

6. Replace blade (see Page 27).

7.The blade TPI is too coarse for the 7. Use a blade with at least 2 teeth contacting the

 

 

thin workpiece.

 

material at all times.

 

8.

Blade is loose.

8.

Clean wheels and increase blade tension (see Page

 

 

 

 

27).

 

9.

Material requires cutting fluid.

9.

Use applicable cutting fluid.

 

10.

The run capacitor is at fault

10.

Replace the run capacitor (see Wiring on Page 48).

 

 

(SB1040 only).

 

 

 

 

 

 

 

 

 

 

 

 

Ticking sound

1.

Blade weld contacting blade guides.

1.

Grind blade weld down smaller.

when the saw is

2.

Blade weld may be failing.

2.

Cut and reweld the blade, or replace the blade.

running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cuts are not square

1.

Pointer or scale not calibrated or

1.

Zero table to blade and realign scale pointers (see

or the intended

 

loose table.

 

Page 41). Tighten any loose fasteners.

angle is incorrect.

2.

Table guide post is loose or out of

2.

Tighten any loose hardware or lock levers. Align the

 

 

 

alignment.

 

guide post (see Page 42).

 

 

 

 

 

 

 

 

 

 

Blade dulls

1.

Blade is improperly broken in.

1.

Replace blade, and complete blade break in

prematurely, or

 

 

 

procedure.

metal sticking to

2.

The blade gullets are loading up

2.

Use a blade that has larger gullets to carry out

the blade.

 

with chips.

 

material.

 

 

 

3.The blade TPI is too fine for the 3. Use a coarser-tooth blade, adjust feed rate, adjust

 

 

thick workpiece, and the teeth load

 

blade speed, make sure the brush is working.

 

 

up and overheat.

 

 

 

4.

The workpiece has hard spots,

4.

Replace the blade with a special blade for cutting

 

 

welds, or scale.

 

hardened materials.

 

 

 

 

 

Handwheel has

1.

Leadscrew is dirty or lacks proper

1.

Clean and lubricate the leadscrew (see Page 38).

excessive backlash,

 

lubrication.

 

 

endplay, binds, or

2.

Bevel gears out of adjustment.

2.

Re-adjust bevel gears to reduce backlash (see Page

is difficult to move.

 

 

 

43).

 

 

 

 

3.Bearing or leadscrew collar is worn 3. Replace bearing or readjust leadscrew collar (see

or loose.

Page 43).

4.Linkage bolts, pins, and holes are 4. Replace linkage bolts, pins, and re-bush any worn

loose or worn.

pin holes.

5.Leadscrew or leadscrew nut worn. 5. Replace leadscrew or leadscrew nut.

-46-

Image 48
Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Service Features About This MachineCapabilities Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 110V Connection SB1040 Prewired For 220V 1-Phase Connection SB1040For 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts Power Connection Correcting Phase Polarity SB1041 OnlyTo correct the polarity of a power source connection 220V Conversion for SB1040Inspections Adjustments Test RunTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Selection Blade LengthBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensionTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigMaintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresSprocket Drive Belt Air Pump BeltMachine Storage To adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the leadscrew collars to reduce backlash Bevel Gear BacklashLeadscrew End Play To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203