Southbend SB1040, SB1041 owner manual Dull blade missing teeth Replace blade

Page 49

For Machines Mfg. Since 8/09

TR O U B L E S H O OTI N G

Model SB1040/SB1041

Symptom

Possible Cause

Possible Solution

Blade tracks

1.

Feed rate is too fast.

1.

Reduce feed rate, or decrease blade TPI.

incorrectly, or

2.

Blade is not tracking correctly.

2.

Adjust blade tracking (see Page 41).

comes off wheels.

3.

Blade is bell-mouthed.

3.

Install new blade, and regularly remove tension

 

 

 

 

 

from blade when not in use (see Page 27).

 

4.

Blade is dull, wanders, and gets

4.

Replace blade, re-secure the workpiece from

 

 

pinched in the cut.

 

shifting.

 

5.

Rubber tire on wheel is damaged,

5.

Replace or dress rubber tires.

 

 

glazed, or worn.

 

 

 

6.

Blade tension is too loose.

6.

Increase blade tension (see Page 27).

 

7.

Blade guides need adjustment.

7.

Adjust blade guides (see Page 30).

 

8.

Incorrect blade for bandsaw.

8.

Install correct blade for machine.

 

9.

The blade has insufficient support.

9.

Tighten the blade guide as close to the workpiece as

 

 

 

 

possible.

 

10.

Wheel tires are loaded with metal

10.

Clean wheel tires.

 

 

shavings.

 

 

 

 

 

 

 

 

 

 

 

 

The cut is crooked,

1.

Blade spinning backwards due to

1.

Swap two power incoming power leads (see Phase

the blade wanders,

 

machine being wired out of phase

 

Polarity on Page 20).

slow cuts, or shows

 

(SB1041 only).

 

 

overheating on one

2.

The feed pressure is too high.

2.

Decrease the feed rate.

side of the cut or

3.

Too much side pressure when

3.

Feed workpiece straight into the blade.

the blade.

 

feeding workpiece.

 

 

 

 

 

 

 

4.

Blade is loading up.

4.

Install a blade with more suitable TPI or different

 

 

 

 

style of teeth.

5.Blade installed backwards.5. Check blade rotation as described in “test run” and reverse blade if necessary.

6. Dull blade; missing teeth.

6. Replace blade.

7.Blade too wide for size of radius 7. Install a smaller width blade, or increase blade

being cut.

tension (see Page 27).

8.The blade speed is wrong.8. Adjust feed rate and cutting speed as required.

9.The blade tracking is wrong.9. Adjust the blade tracking (see Page 41).

Grinder does not

1.

Wiring or ON/OFF switch at fault

1.

Repair wiring or replace grinder switch.

work.

2.

Motor at fault.

2.

Replace motor.

 

 

 

 

 

 

 

 

 

 

 

Work lamp or

1.

Bulb, wiring, or switch at fault.

1.

Replace bulb, repair wiring, replace switch.

welding lamp does

2.

Transformer is at fault.

2.

Replace transformer.

not work

 

 

 

 

 

 

 

 

 

Welder is

1.

Operator error.

1. Use welder as outlined in operations section and

inoperative or

 

 

 

practice on scrap blades (see Page 32).

welds poorly.

2.

Wiring or welding switch at fault.

2.

Repair wiring or replace welding switch.

 

 

3.

Welder transformer at fault.

3.

Replace welder transformer.

 

 

 

 

 

-47-

Image 49
Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigCleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203