Southbend SB1041, SB1040 owner manual Circle Cutting Jig, To use the circle cutting jig

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Model SB1040/SB1041

O P E R A T I O N

For Machines Mfg. Since 8/09

Circle Cutting Jig

The Model SB1040/SB1041 includes a jig that attaches to the guide post to provide an easy and accurate method for cutting circular shapes.

The jig is capable of adjusting to fit a variety of workpiece dimensions and radii. The instructions on this page describe the general use of the jig so your particular setup may vary. Adjustments are made by loosening the cap screws or set screws that secure that hold the components in place. Always make sure all screws are fully tightened before beginning an operation.

If the curve you plan to cut does not touch an exposed edge of the workpiece, you will need to prepare the workpiece beforehand by making a cut up to the radius line or drilling a hole next to the radius line.

To use the circle cutting jig:

1.DISCONNECT BANDSAW FROM POWER!

2.Use the included M8-1.25 x 25 cap screws and lock washers to mount the circle cutting jig to the guide post, as shown in Figure 36.

Guide Post

Cap Screws &

Lock Washers

Jig

Jig Center

Point

Figure 36. Circle cutting jig installed (some

components removed for clarity).

3.Drill a small hole at the radius center point on your workpiece. The hole should be large enough that the jig center point can fit into it and provide a stable pivot point.

4.Install a blade with the proper width for radius of the circle you want to cut, using Figure 14 on Page 24 as a guide.

5.Adjust the jig as needed to position the center point away from the blade a distance equal to the radius of the arc you want to cut, and aligned with the blade, as shown in

Figure 37

 

Prepared

 

 

Edge

Curve

 

 

 

 

Radius

Proper

 

Workpiece

 

 

Alignment

 

 

Curve

 

 

Radius

 

 

Figure 37. Adjusting curve radius

(some components removed for clarity).

6.Place the workpiece on the table with the prepared edge next to, but not touching the blade, then lower the blade guides to within 14" of the workpiece (if possible), adjusting the jig centerpoint vertically as needed to provide clearance.

7.Lock the guide post, then lower the jig centerpoint into the centerpoint you drilled into the workpiece in Step 3. Tighten all of the fasteners on the jig to make sure it doesn't move during operation.

8.Turn the bandsaw ON, then feed the workpiece into the blade, rotating it around the centerpoint

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Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Service Capabilities FeaturesAbout This Machine Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationFor 220V 3-Phase Connection SB1041 For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 SB1041 Circuit RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Bolting to Concrete Floors Lifting & MovingSecuring to Floor Machine Mounts AssemblyInitial Lubrication To correct the polarity of a power source connection Power ConnectionCorrecting Phase Polarity SB1041 Only 220V Conversion for SB1040To test run your machine Inspections AdjustmentsTest Run Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tension To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide postLower blade guides and bracket To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backward Above 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigDressing Grinding Wheel Maintenance ScheduleCleaning Lubrication Upper wheel leadscrew lubricationSprocket Drive Belt BeltsDressing Rubber Tires Air Pump BeltMachine Storage Table Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the leadscrew collars to reduce backlashBevel Gear Backlash To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203