Southbend SB1040, SB1041 owner manual Location

Page 19

For Machines Mfg. Since 8/09

P R E P A R A T I O N

Model SB1040/SB1041

Location

Physical Environment

The physical environment where your machine is operated is important for safe operation and longevity of parts. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous or flammable chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type

of machinery are generally those where the ambient temperature is outside the range of 41°– 104°F; the relative humidity is outside the range of 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Weight Load

Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around

the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Wall

Minimum 30"

= Power connection

9"

Keep Area Clear

22"

41"

Figure 6. Clearances.

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Image 19
Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service About This Machine FeaturesCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Inventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionTest Run Inspections AdjustmentsTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigCleaning Maintenance ScheduleDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203