Southbend SB1041, SB1040 owner manual Operation Overview

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Model SB1040/SB1041

O P E R A T I O N

For Machines Mfg. Since 8/09

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

To complete a typical operation, the operator does the following:

1.Examines the workpiece to make sure it is suitable for cutting.

2.Checks to make sure blade tension is correct, and the blade guides are positioned correctly.

3.Marks the cut line on the workpiece.

Workpieces that cannot be stabilized from unexpected movement should not be cut with a vertical metal bandsaw due to the increased risk of the operator's hands slipping into the blade. Examples are chains, cables, balls, or workpieces with built-in moving parts.

4.Adjusts the upper blade guide height to approximately 18"–14" above the workpiece for maximum blade support.

5.Puts on safety glasses, and rolls up sleeves or secures any clothing or hair that could get entangled with moving parts.

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

6.Turns the bandsaw ON, and adjusts blade speed for the type of material being cut.

7.Presses the workpiece against the blade, using light and even pressure and following the cut line with the blade.

Depending on the workpiece material, the operator may squirt a small amount of cutting fluid at the cutting area to keep it from overheating and smoking.

8.Turns the bandsaw OFF.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Service Features About This MachineCapabilities Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 110V Connection SB1040 Prewired For 220V 1-Phase Connection SB1040For 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts Power Connection Correcting Phase Polarity SB1041 OnlyTo correct the polarity of a power source connection 220V Conversion for SB1040Inspections Adjustments Test RunTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Selection Blade LengthBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensionTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigMaintenance Schedule CleaningDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresSprocket Drive Belt Air Pump BeltMachine Storage To adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the leadscrew collars to reduce backlash Bevel Gear BacklashLeadscrew End Play To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203