Southbend SB1041, SB1040 owner manual Blade Pitch TPI, To select the correct blade pitch

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Model SB1040/SB1041

O P E R A T I O N

For Machines Mfg. Since 8/09

Blade Pitch (TPI)

The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades. However, for exact specifications of bandsaw blades that are correct for your operation, contact the blade manufacturer.

To select the correct blade pitch:

1.Measure the material thickness. This measurement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece.

2.Refer to the "Material Width/Diameter" row of the blade selection chart in Figure 17, and read across to find the workpiece thickness you need to cut.

3.Refer to the "Material Shapes" row and find the shape of the material to be cut.

4.In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the variable tooth pitch blades.

5.The "Cutting Speed Rate Recommendation" section of the chart offers guidelines for various metals, given in feet per minute (FPM). Choose the speed closest to the number shown in the chart.

Material Width/Diameter

 

 

 

 

 

 

Teeth Per Inch (TPI) for Variable Pitch Blades

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Material Shapes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOOTH SELECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mm

50

 

75

 

100

 

150

 

200

 

250

 

300

 

350

 

400

 

450

 

 

 

5/8

 

4/6

 

 

 

3/4

 

 

 

 

 

 

2/3

 

 

 

 

 

4/6

 

3/4

 

 

 

2/3

 

 

 

 

1.4/2.5

 

 

 

1.5/.8

 

 

 

 

3/4

 

 

 

2/3

 

 

 

1.4/2.5

 

 

 

 

1.5/.8

 

 

inch

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Figure 17. General guidelines for blade selection and speed chart.

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Contents Metal Cutting Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 110V Connection SB1040 Prewired For 220V 1-Phase Connection SB1040For 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts Power Connection Correcting Phase Polarity SB1041 OnlyTo correct the polarity of a power source connection 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Selection Blade LengthBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes Blade TensionTo replace the blade To correctly tension the bladeBlade Breakage Blade Care & Break-InBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartAdjusting Blade Guides To properly adjust the upper and lower blade guidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Tilting Table Blade WeldingTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigCleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationBelts Dressing Rubber TiresSprocket Drive Belt Air Pump BeltMachine Storage To adjust the upper wheel for blade tracking Blade TrackingTable Calibration To calibrate the table to zeroGuide Post Alignment To align the guide postTo adjust the leadscrew collars to reduce backlash Bevel Gear BacklashLeadscrew End Play To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203