Southbend SB1040, SB1041 owner manual Table of Contents

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Table of Contents

INTRODUCTION	3
About This Machine	3
Capabilities	3
Features	3
Identiﬁcation	4
Machine Speciﬁcations	5
SAFETY	9
Understanding Risks of Machinery	9
Basic Machine Safety	9
Additional Metal Cutting Bandsaw Safety	11
PREPARATION	12
Preparation Overview	12
Things You'll Need	12
Power Supply Requirements	13
Availability	13
Full-Load Current Rating	13
Circuit Information	13
SB1040 Circuit Requirements at 110V	13
SB1040 Circuit Requirements at 220V	13
SB1041 Circuit Requirements	14
Grounding Requirements	14
Extension Cords	15
Unpacking	15
Inventory	15
Cleaning & Protecting	16
Location	17
Lifting & Moving	18
Securing to Floor	18
Bolting to Concrete Floors	18
Machine Mounts	19
Assembly	19
Initial Lubrication	19
Power Connection	20
220V Conversion for SB1040	20
Correcting Phase Polarity (SB1041 Only)	20
Test Run	21
Inspections & Adjustments	21

OPERATION	22
Operation Overview	22
Controls	23
Blade Selection	24
Blade Terminology	24
Blade Length	24
Blade Width	24
Tooth Set	25
Tooth Type	25
Blade Pitch (TPI)	26
Blade Changes	27
Blade Tension	27
Blade Breakage	28
Blade Care & Break-In	28
Blade Care	28
Blade Break-In	28
Blade Speed Chart	29
Chip Inspection Chart	29
Positioning Guide Post	30
Adjusting Blade Guides	30
Tilting Table	32
Blade Welding	32
Circle Cutting Jig	36
MAINTENANCE	37
Maintenance Schedule	37
Cleaning	37
Dressing Grinding Wheel	37
Lubrication	38
V-Belts	39
Speed Hub Belts	39
Sprocket Drive Belt	39
Air Pump Belt	39
Dressing Rubber Tires	39
Machine Storage	40

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Contents Metal Cutting Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Service Features About This MachineCapabilities FPM Identiﬁcation012 3345-4&6 Machine Speciﬁcations@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewCircuit Information Power Supply RequirementsAvailability Full-Load Current RatingSB1041 Circuit Requirements For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 For 220V 3-Phase Connection SB1041Unpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts 220V Conversion for SB1040 Power ConnectionCorrecting Phase Polarity SB1041 Only To correct the polarity of a power source connectionInspections Adjustments Test RunTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Width Blade SelectionBlade Length Blade TerminologyTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo correctly tension the blade Blade ChangesBlade Tension To replace the bladeBlade Break-In Blade BreakageBlade Care & Break-In Blade CareChip Inspection Chart Blade Speed ChartTo properly position the guide post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides Positioning Guide PostLower blade guides and bracket To tilt the table forward or backward Tilting TableBlade Welding To tilt the table left or rightAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigMaintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationAir Pump Belt BeltsDressing Rubber Tires Sprocket Drive BeltMachine Storage To calibrate the table to zero To adjust the upper wheel for blade trackingBlade Tracking Table CalibrationTo align the guide post Guide Post AlignmentTo reduce the bevel gear backlash To adjust the leadscrew collars to reduce backlashBevel Gear Backlash Leadscrew End PlaySymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203