Southbend SB1041, SB1040 owner manual Troubleshooting, Symptom Possible Cause Possible Solution

Page 46

Model SB1040/SB1041

TR O U B L E S H O OTI N G

For Machines Mfg. Since 8/09

Troubleshooting

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not

1. Power supply switched off/has

1. Switch power supply on/verify voltage.

start.

incorrect voltage.

 

2.Blown fuse/tripped circuit breaker 2. Correct the cause of overload, then reset/replace

at main panel.

fuse or breaker.

3.Plug or receptacle is corroded or 3. Clean/retighten contacts; correct the wiring. mis-wired.

4.Thermal overload relay has tripped. 4. Allow relay/motor to cool. If necessary, press reset button inside switch.

5.Break or short in wiring; or loose 5. Trace/replace broken or corroded wires; fix loose

connections.

connections.

6. Motor ON/OFF switch at fault.

6. Replace switch.

7.Motor connection wired incorrectly. 7. Wire motor correctly (refer to inside junction box cover or manual).

8. Start capacitor blown or at fault.

8. Replace start capacitor.

9.Contactor not energized/has poor 9. Test all legs for power, test field coil and replace if

 

 

contacts.

 

at fault.

 

10.

Centrifugal switch at fault.

10.

Adjust/replace centrifugal switch.

 

11.

Motor at fault.

11.

Test for shorted windings, bad bearings and repair

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Main motor

1.

Extension cord (if used) is causing

1.

Move machine closer to the power source or use a

chatters during

 

voltage drop.

 

larger gauge or shorter extension cord.

startup or during

2.

Phase converter (if used) wild wire

2.

Connect wild wire to the machine power supply

operation.

 

connected wrong.

 

terminal that is not part of the contactor field coil

 

 

 

 

 

 

 

power supply circuit (see Page 53).

 

3.

Power supply has incorrect or

3.

Contact your power company to fix the power

 

 

unacceptable voltage.

 

supply.

 

 

 

 

 

 

 

 

 

 

Machine operates

1.

Power connections wired out of

1.

Swap two power incoming power leads (see Page

in reverse.

 

phase (SB1041 only).

 

20).

 

 

 

 

 

 

 

 

 

 

Machine has

1.

Motor fan rubbing on fan cover.

1.

Fix/replace fan cover; replace loose or damaged fan.

excessive vibration

2.

Motor or table is loose.

2.

Tighten any loose fasteners.

or noise.

3.

V-belt(s) loose.

3.

Tighten V-belt(s).

 

 

4.

Guide post lock lever is loose.

4.

Tighten the lock lever.

5.Machine incorrectly mounted on 5. Level/shim base; tighten/adjust mounting hardware

floor.

or feet.

6.V-belt(s) worn or damaged.6. Replace V-belt(s). Use link belts if possible.

7.Pulley loose or not in alignment; 7. Replace worn pulley, key, and shaft, and realign. shaft bent.

8. Centrifugal switch out of

8. Adjust/replace centrifugal switch.

adjustment or at fault (SB1040

 

only).

 

9.Motor bearings worn or damaged. 9. Replace motor bearings or replace motor.

10.Phase converter (if used) wild wire 10. Connect wild wire to correct leg (must avoid

incorrectly connected (SB1041

transformer or sensitive electronics); (see Page 53).

only).

 

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Image 46
Contents Metal Cutting Bandsaw Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Service About This Machine FeaturesCapabilities Identification FPMMachine Specifications 012 3345-4&6@1% !1 +++ 012 34-4&6 5C= Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Cutting Bandsaw Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationFor 220V 3-Phase Connection SB1041 For 110V Connection SB1040 PrewiredFor 220V 1-Phase Connection SB1040 SB1041 Circuit RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Securing to Floor Lifting & MovingBolting to Concrete Floors Initial Lubrication AssemblyMachine Mounts To correct the polarity of a power source connection Power ConnectionCorrecting Phase Polarity SB1041 Only 220V Conversion for SB1040Test Run Inspections AdjustmentsTo test run your machine Operation Overview Grinder Switch Turns grinder ON/OFF ControlsBlade Terminology Blade SelectionBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchTo replace the blade Blade ChangesBlade Tension To correctly tension the bladeBlade Care Blade BreakageBlade Care & Break-In Blade Break-InBlade Speed Chart Chip Inspection ChartPositioning Guide Post Adjusting Blade GuidesTo properly adjust the upper and lower blade guides To properly position the guide postLower blade guides and bracket To tilt the table left or right Tilting TableBlade Welding To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld Circle Cutting Jig To use the circle cutting jigCleaning Maintenance ScheduleDressing Grinding Wheel Lubrication Upper wheel leadscrew lubricationSprocket Drive Belt BeltsDressing Rubber Tires Air Pump BeltMachine Storage Table Calibration To adjust the upper wheel for blade trackingBlade Tracking To calibrate the table to zeroGuide Post Alignment To align the guide postLeadscrew End Play To adjust the leadscrew collars to reduce backlashBevel Gear Backlash To reduce the bevel gear backlashTroubleshooting Symptom Possible Cause Possible SolutionPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Overview Wiring Diagram Color KEYSB1040/SB1041 Control Panel/Welding Unit WELDER’S Lamp Welding UnitSB1040 110V Electrical Panel, Motor & Cord Electrical PanelSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Electrical Component Pictures Motor and FPM sensor Terminal Strip Welding TransformerFrame BottomBottom Frame Parts List DescriptionDrivetrain SB1040 OnlyDrive Train Parts List Motor Cord SB1041Top Frame Top Frame Parts List 302 Welding Station & Control Panel SB1040/SB1041Welding Station & Control Panel Parts List Digital Tachometer System Electrical Cabinet Terminal Block 4 Post615 618 612 611 619 613 614 621 620 617 616 626 624 622 Machine Labels 702 703T E S Warranty #JB13203