Southbend SB1040 Bevel Gear Backlash, Leadscrew End Play, To reduce the bevel gear backlash

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For Machines Mfg. Since 8/09

S E R V I C E

Model SB1040/SB1041

Bevel Gear Backlash

During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the bevel gears. If this lash becomes unacceptable, use this procedure to reduce the backlash.

Leadscrew End Play

If you notice that the leadscrew has end play and the variable speed handwheel has excess backlash after the bevel gear lash has been set, you can adjust the leadscrew collars as an additional measure to reduce the backlash.

To reduce the bevel gear backlash:

1.DISCONNECT BANDSAW FROM POWER!

2.Remove the rear lower access panel, and use a 4mm hex wrench to loosen both bevel gear locking set screws (see Figure 50) just enough to adjust the bevel gears.

!

Bevel Gears

 

Figure 50. Location of bevel gears.

3.Slide the bevel gears closer together and tighten the set screws. If excess backlash still exists, refer to the Leadscrew End Play section on this page, then proceed to Step 4.

Note: Make sure that the set screws remain aligned with the flats on the shaft. If one or both set screws does not return to their original depth in the bevel gear after tightening, the alignment has probably been lost and needs to be corrected.

4.Clean and grease the bevel gears and the leadscrew, then reinstall the access panel.

To adjust the leadscrew collars to reduce backlash:

1.DISCONNECT BANDSAW FROM POWER!

2. Remove the rear lower access panel, and use a 4mm hex wrench to loosen both collar locking set screws just enough to adjust the collars (see Figure 51).

!

Leadscrew

Support Boss

 

 

Leadscrew Collars w/

Locking Set Screws

Figure 51. Leadscrew adjustment locations.

3.Slide the right-hand leadscrew collar against the support boss and tighten the set screws. If excess backlash still exists at the handwheel, you may have to readjust the bevel gear lash, replace the leadscrew half nut, or replace worn bolts or linkage (see Figure 51).

Linkage

Leadscrew

Halfnut

Bolts

Figure 52. Linkage location and parts.

4.Reinstall the access panel.

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Contents Metal Cutting Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Service Features About This MachineCapabilities FPM Identification012 3345-4&6 Machine Specifications@1% !1 +++ 012 34-4&6 5C= Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Cutting Bandsaw Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationFor 220V 1-Phase Connection SB1040 For 110V Connection SB1040 PrewiredFor 220V 3-Phase Connection SB1041 SB1041 Circuit RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Securing to FloorBolting to Concrete Floors Assembly Initial LubricationMachine Mounts Correcting Phase Polarity SB1041 Only Power ConnectionTo correct the polarity of a power source connection 220V Conversion for SB1040Inspections Adjustments Test RunTo test run your machine Operation Overview Controls Grinder Switch Turns grinder ON/OFFBlade Length Blade SelectionBlade Terminology Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPIBlade Tension Blade ChangesTo replace the blade To correctly tension the bladeBlade Care & Break-In Blade BreakageBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartTo properly adjust the upper and lower blade guides Adjusting Blade GuidesPositioning Guide Post To properly position the guide postLower blade guides and bracket Blade Welding Tilting TableTo tilt the table left or right To tilt the table forward or backwardAbove 3⁄8 Blade ⁄4-3⁄8 Blade Correct Not Correct Correct Not Correct Cut and reweld To use the circle cutting jig Circle Cutting JigMaintenance Schedule CleaningDressing Grinding Wheel Upper wheel leadscrew lubrication LubricationDressing Rubber Tires BeltsSprocket Drive Belt Air Pump BeltMachine Storage Blade Tracking To adjust the upper wheel for blade trackingTable Calibration To calibrate the table to zeroTo align the guide post Guide Post AlignmentBevel Gear Backlash To adjust the leadscrew collars to reduce backlashLeadscrew End Play To reduce the bevel gear backlashSymptom Possible Cause Possible Solution TroubleshootingPolarity on TR O U B L E S H O OTI N G Dull blade missing teeth Replace blade Electrical Safety Instructions Wiring Diagram Color KEY Wiring OverviewWELDER’S Lamp Welding Unit SB1040/SB1041 Control Panel/Welding UnitElectrical Panel SB1040 110V Electrical Panel, Motor & CordSB1040 220V Electrical Panel, Motor & Cord SB1041 220V Electrical Panel, Motor & Cord Motor and FPM sensor Terminal Strip Welding Transformer Electrical Component PicturesBottom FrameDescription Bottom Frame Parts ListSB1040 Only DrivetrainMotor Cord SB1041 Drive Train Parts ListTop Frame Top Frame Parts List 302 SB1040/SB1041 Welding Station & Control PanelWelding Station & Control Panel Parts List Digital Tachometer System Terminal Block 4 Post Electrical Cabinet615 618 612 611 619 613 614 621 620 617 616 626 624 622 702 703 Machine LabelsT E S Warranty #JB13203